• Title/Summary/Keyword: Piping Materials

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Evaluation of the Characteristics of the Aluminum Alloy(AC8A) Casting Material by Heat Treatment(II) (AC8A 알루미늄 합금 주조재의 열처리에 의한 특성 평가(II))

  • Moon, Kyung-Man;Jeong, Jae-Hyun;Lee, Myeong-Hoon;Baek, Tae-Sil
    • Journal of Power System Engineering
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    • v.20 no.5
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    • pp.29-36
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    • 2016
  • Aluminum alloys have been widely used in engine materials, cold & hot-water storage vessels and piping etc., Furthermore, the aluminum alloy of AC8A have been widely used in mold casting material of engine piston for various vehicles because of its properties of temperature, wear and corrosion resistance. Therefore, it is considered that evaluation of corrosion resistance as well as wear resistance of AC8A material is also important to improve its property and to prolong its lifetime. In previous paper, the effect of solution($510^{\circ}C$:4hrs) and tempering($190^{\circ}C$: 16, 24, and 36 hrs)heat treatments to corrosion resistance and hardness were investigated using electrochemical method. In this study, in order to examine completely the effect of the tempering hours to hardness variation and corrosion resistance, the results of solution($510^{\circ}C$:4hrs) and tempering($190^{\circ}C$: 2, 4, 8 and 12hrs)heat treatments to hardness and corrosion resistance were investigated using electrochemical method. The hardness decreased with solution heat treatment compared to mold casting condition, but its value increased with tempering heat treatment. Furthermore, the corrosion resistance increased with decreasing of the hardness, and decreased with increasing of the hardness reversely. And the tempering heat treatment temperature at $190^{\circ}C$ for 8 hrs exhibited the highest value of the hardness and also indicated the highest corrosion current density. However, the values of hardness and corrosion current density was again increasingly decreased with increasing of tempering hours than 8 hrs, Consequently, it is suggested that decision of the optimum. tempering hours is very important to improve the corrosion or wear resistance.

Limit Loads for Circular Wall-Thinned Feeder Pipes Subjected to Bending and Internal Pressure. (원형 감육이 발생한 중수로 피더관의 한계하중 평가)

  • Je, Jin-Ho;Lee, Kuk-Hee;Chung, Ha-Joo;Kim, Jong-Sung;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1675-1680
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    • 2010
  • Flow Accelerated Corrosion (FAC) occurring during in-service conditions results in localized wall-thinning in the feeder pipes of CANDU. The wall-thinning of the feeder pipes is the main degradation mechanisms affecting the integrity of piping systems. In this paper, we assess the integrity of wall-thinned feeder pipes by limit load analysis. The limit loads for wall-thinning feeder pipes subjected to in-plane bending and internal pressure were determined on the basis of finte element limit analyses. The limit loads are determined from the results of limit analyses of elasticperfectly-plastic materials using the large geometry change. Closed-form approximations of limit load solutions for wall-thinning feeder pipes subjected to in-plane bending and pressure are proposed.

Application of Geophysical Exploration Methods to Seepage Bone Investigation of Dam Structures (제방누수조사에의 물리탐사기법의 활용(쌍극자배열 전기비저항탐사와 SP탐사를 중심으로))

  • Won Jong-Geun;Song Sung-Ho
    • 한국지구물리탐사학회:학술대회논문집
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    • 1999.08a
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    • pp.240-257
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    • 1999
  • More than 16 percent of the total 18,032 reservoirs over the country were reported to have leakage problems and need to be improved. Recently, a great deal of progress was made in geophysical survey techniques, particularly in electrical resistivity, and the techniques are used for variety of Purposes in groundwater and dam management due to its economical advantages. This document describes the re-evaluation of existing resistivity data including newly surveyed data, mapping of modeled value in 2-D analysis to locate seepage pathways, This contains also discussion results of more than eighteen years of professional experiences in the field of dam efficiency improvement. In comparison of surface resistivity data with several soil analysis data in laboratory, it is evident that the surface resistivity value shows a qualitative proportionality with the sand contents of the filling materials in earth dam. The result from the study also indicates that the SP method in subsurface investigation is effective to detect seepage in earth filled dam as well as piping through rock/earthfill dike.

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Environmentally-Assisted Cracking of Austenitic Alloys in a PWR Environment (PWR 환경에서의 오스테나이트계 합금의 환경조장균열)

  • Hong, Jong-Dae;Jang, Hun;Jang, Changheui
    • CORROSION AND PROTECTION
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    • v.12 no.1
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    • pp.30-38
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    • 2013
  • Austenitic stainless steels and Ni-base alloys are widely used as structural materials for major components and piping system in pressurized water reactors (PWRs). These austenitic alloys are known to be susceptible to environmental assisted cracking (EAC), such as environmentally-assisted fatigue (EAF) and primary water stress corrosion cracking (PWSCC) during long-term exposure to PWR primary water environment. In this paper, the current understanding on the phenomena and mechanisms of these EAC are briefly introduced using experimental results and literature review. The mechanisms for EAF and PWSCC for austenitic stainless steels and Ni-base alloys are discussed. Currently, austenitic stainless steels are known to be more susceptible to EAF, while less susceptible to PWSCC than Ni-base alloys. The possible explanations to such behaviors are proposed and discussed in view of the role of hydrogen and internal oxidation.

A Case Study and Analysis of the Causes for Natural Gas Vehicle Accidents (천연가스자동차 사고사례 및 원인분석)

  • Kim, Young-Seob;Cho, Eun-Goo;Kim, Lae-Hyun
    • Journal of the Korean Institute of Gas
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    • v.13 no.2
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    • pp.41-48
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    • 2009
  • I collected the cases of CNG vehicle accidents which had happened for 30 years and analyzed the causes of the accidents according to each type of cylinders. There are about six accidents including three cylinder explosion accidents due to bad heat treatment, one composite damage, one CNG vehicle fire, and one fuel piping accident owing to the poor maintenance. When looking into the cylinder types involved in the accidents and the causes, 29% of the cylinder accidents are Type I and 24% Type IV, 16% Type II, and 14% Type III. 37% of the accidents are caused by the defects of the raw materials and the errors of a manufacturing process, 16% by the stress corrosion cracking as a result of the repetitive use, 15% by the cylinder's explosion on account of the malfunction of PRD(Pressure Relief Device) and the overpressure. The remainders of the causes are fire and unknown causes. Therefore, cylinder manufacturers have to strengthen quality management of raw materials and manufacturing process and painting regardless of each type of cylinder. Also bus operators need to make an effort to keep safety condition through every day check.

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A Study on the Safety Management Methods of Micro-Gas Engine Combined Heat and Power System (소형 가스엔진 열병합발전 시스템의 안전관리 방안에 관한 연구)

  • Kim, So-Hyun;Kim, Min-Woo;Lee, Eun-Kyung;Lee, Jung-Woon
    • Journal of the Korean Institute of Gas
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    • v.22 no.6
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    • pp.76-89
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    • 2018
  • The distribution of the combined heat and power system is active as a solution to the instability of energy supply and environmental pollution caused by continuous industrial development. In Korea, the safety standards for combined heat and power system using a gas engine are insufficient therefore the study on this is needed. In this study, the safety performance and structural/material assessment items of domestic and international standards applied to the combined heat and power system were analyzed to carry out a standardization study on safety performance applicable to 20 kW gas engine combined heat and power system. In addition, the safety performance assessment (plan) of the gas engine combined heat and power system was derived by performing risk analysis and risk assessment using HAZOP. Assessment items include engine ignition systems related to safety performance, piping tight performance, watering and temperature rise performance, combustion performance, electrical efficiency, thermal efficiency, overall efficiency and humidity performance. Gas and water pipes, gas control and shut-off valves, durability, heat resistance, and cold resistance of metal or non-metallic materials related to the structure and materials of the gas engine combined heat and power systems.

Development of a Similarity Evaluation System for Offshore Plants' 3D Piping CAD Models Created Using Aveva Marine and SmartMarine 3D (Aveva Marine과 SmartMarine 3D 간의 해양 플랜트 3D 배관 CAD 모델 유사도 평가 시스템 개발)

  • Lee, Jaesun;Kim, Byung Chul;Kim, Hyungki;Cheon, Sanguk;Cho, Mincheol;Lee, Gwang;Kim, Jin-Hyun;Mun, Duhwan;Han, Soonhung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.4
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    • pp.397-406
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    • 2016
  • Diverse stakeholders engaged in design, construction, and operation and maintenance of offshore plants typically operate heterogeneous plant 3D CAD systems. Engineering, procurement, and construction (EPC) companies are required to submit plant design result to the owner in the form of a plant 3D CAD model, as specified in the contract. However, because of the limitations of data interface of plant 3D CAD systems, EPC companies frequently perform manual remodeling to fulfill the terms and conditions of the contract. Therefore, comparison should be performed between the source plant 3D CAD model and the remodeled plant 3D CAD model to prove the validity of the remodeled plant 3D CAD model. To automate the comparison process, we have developed a system for quantitatively assessing the similarity of the plant 3D CAD models. This paper presents the architecture and detailed functions of the system. In addition, experimental results using this system are explained.

Evaluation of Weld Defects in Stainless Steel 316L Pipe Using Guided Wave (스테인레스 316L강의 배관용접결함에 대한 유도초음파 특성 평가)

  • Lee, Jin-Kyung;Lee, Joon-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.1
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    • pp.46-51
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    • 2015
  • Stainless steel is a popular structural materials for liquid-hydrogen storage containers and piping components for transporting high-temperature fluids because of its superior material properties such as high strength and high corrosion resistance at elevated temperatures. In general, tungsten inert gas (TIG) arc welding is used for bonding stainless steel. However, it is often reported that the thermal fatigue cracks or initial defects in stainless steel after welding decreases the reliability of the material. The objective of this paper is to clarify the characteristics of ultrasonic guided wave propagation in relation to a change in the initial crack length in the welding zone of stainless steel. For this purpose, three specimens with different artificial defects of 5 mm, 10 mm, and 20 mm in stainless steel welds were prepared. By considering the thickness of s stainless steel pipe, special attention was given to both the L(0,1) mode and L(0,2) mode in this study. It was clearly found that the L(0,2) mode was more sensitive to defects than the L(0,1) mode. Based on the results of the L(0,1) and L(0,2) mode analyses, the magnitude ratio of the two modes was more effective than studying each mode when evaluating defects near the welded zone of stainless steel because of its linear relationship with the length of the artificial defect.

A study on Safety Management and Control in Wet-Etching Process for H2O2 Reactions (습식 에칭 공정에서의 과산화수소 이상반응에 대한 안전 대책 및 제어에 관한 연구)

  • Yoo, Heung-Ryol;Son, Yung-Deug
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.4
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    • pp.650-656
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    • 2018
  • The TFT-LCD industry is a kind of large-scale industrial Giant Microelectronics device industry and has a similar semiconductor process technology. Wet etching forms a relatively large proportion of the entire TFT process, but the number of published research papers on this topic is limited. The main reason for this is that the components of the etchant, in which the reaction takes place, are confidential and rarely publicized. Aluminum (Al) and copper (Cu), which have been used in recent years for the manufacture of large area LCDs, are very difficult materials to process using wet etching. Cu, a low-resistance material, can only be used in the wet etching process, and is used as a substitute for Al due to its high speed etching, low failure rate, and low power consumption. Further, the abnormal reaction of hydrogen peroxide ($H_2O_2$), which is used as an etching solution, requires additional piping and electrical safety devices. This paper proposes a method of minimizing the damage to the plant in the case of adverse reactions, though it cannot limit the adverse reaction of hydrogen peroxide. In recent years, there have been many cases in which aluminum etching equipment has been changed to copper. This paper presents a countermeasure against abnormal reactions by implementing safety PLC with a high safety grade.

Low-Cost CAP-type TDR Exploration Techniques for Leak Detection (누수탐지를 위한 저비용 CAP형 TDR 탐사기법)

  • Kim, Jin Man;Choi, Bong Hyuck;Cho, Jin Woo;Cho, Won Beom
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.4
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    • pp.1479-1487
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    • 2013
  • The river levee collapse and flood damages are dramatically increased due to the floods which caused by abnormal weather nowadays. The counterplan like TDR(Time Domain Reflectometry) river levee leaking exploration technique is needed to that levee failure causes of levee failure such as levee failure by penetration, piping, inadequate levee materials selection, poor compaction are almost 52% of the failure. This research practiced various comparing experiments of existing TDR(probe and tube types) and developing CAP type TDR to evaluate acrylic small CAP mould and low-cost TDR levee leaking monitoring system which was used probe type TDR. As the result, evaluated TDR system had 20cm critical exploration performance which was a leaking exploration performance, The functional ratio of TDR exploration sensitivity of dry density was sensitive more than 3 times than dry density, and weathered granite soil foundation water contents(w)-dielectric constant(${\epsilon}$) corelation formula was suggested to measure functional ratio on developing cap type TDR system.