• Title/Summary/Keyword: Pipe failure

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Failure mechanisms of a rigid-perfectly plastic cantilever with elastic deformation at its root subjected to tip pulse loading

  • Wang, B.
    • Structural Engineering and Mechanics
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    • v.2 no.2
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    • pp.141-156
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    • 1994
  • In this paper, the effect of material elasticity was evaluated through a simple model as proposed by Wang and Yu (1991), for yield mechanisms of a cantilever beam under tip pulse loading. The beam was assumed rigid-perfectly plastic but instead of the usual fully clamped constraints at its root, an elastic-perfectly plastic rotational spring was introduced there so the system had a certain capacity to absorb elastic energy. Compared with a rigid-perfectly plastic beam without a spring root, the present beam-spring model showed differences in the initial plastic hinge position and the minimum magnitude of the dynamic force needed to produce a plastic failure. It was also shown that various failure responses may happen while the hinge travels along the beam segment towards the root, rather than a unique response mode as in a rigid perfectly plastic analysis.

Study on defect of ERW weldment of carbon steel pipes (탄소강관의 ERW 용접부 손상에 관한 연구)

  • Lee, Bo-Young;Lee, Jea-Yun;Lee, Seong-Ho
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.666-669
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    • 2003
  • Electrical resistance welded steel pipes showed leakage failure within 5 years usage. Microstructural analysis and hardness test were carried out, whose results gave no evidences about the reason of failure. For the analysis, 3 kinds of ERW pipes with different heat inputs were produced. Microstructural differences according to the different heat inputs were detected. Differences of the amount of inclusion in the weld line were observed. It is concluded that the difference of heat input during ERW pipe production caused the microstructural changes which resulted in the leakage failure.

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Sensitivity Analyses of Failure Probability of Pipes in Nuclear Power Plants using PRO-LOCA (PRO-LOCA를 이용한 원전 배관의 파손확률에 대한 민감도 해석)

  • Cho, Young Ki;Kim, Sun Hye;Park, Jai Hak
    • Journal of the Korean Society of Safety
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    • v.29 no.3
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    • pp.136-142
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    • 2014
  • Recently a new version of PRO-LOCA program was released. Using the program, failure probability of pipes can be evaluated considering fatigue and/or stress corrosion crack growth and the effects of various parameters on the integrity of pipes in nuclear power plants can be evaluated quantitatively. The analysis results can be used to establish an inspection plan and to examine the effects of important parameters in a maintenance plan. In this study, sensitivity analyses were performed using the program for several important parameters including sampling method, initial crack size, number of initial fabrication flaws, operation temperature, inspection interval, operation temperature and nominal applied bending stress. The effect of parameters on the leak and rupture probability of pipes was evaluated due to fatigue or stress corrosion crack growth.

Probabilistic Assessment of life Time for Gas Pipe Lines (통계적 방법을 통한 가스배관의 잔여수명 예측)

  • Choe, B.H.;Lee, S.H.;Kim, Y.P.;Kim, W.S.;Ko, Y.T.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.234-239
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    • 2004
  • A study on the probabilistic methodology for the estimation of the remaining life of Pressurized pipelines containing active corrosion defects is presented. This reliability assessment is earned out using extream value distribution of the corroded defects instead of already published failure perssure moded like NG18 or ASME B31G. The failure probability of pipelines depends on the number of corroded defects. and it could be calculated directly as the area exceeded a defined L V(Limited Value of corrosion depth). The remaining life of pressurized pipelines can also be estimated by the PDF of extream value distribution as calculating the exceeded area with a defined failure probability.

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Investigation on Rock Slope Failure in Odong 2 area, Boeun-Gun (보은군 회북면 오동리 2지구 암반 절개면의 붕괴원인 고찰)

  • Koo, Ho-Bon;Baek, Yong;Kim, Gyu-Han;Rhee, Jong-Hyun
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.11a
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    • pp.535-542
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    • 2000
  • The investigated cut-slope is located in Odong-Ri, Hoebuk-Myun, Boeun-Gun and composed of quartzite and phyllitic rocks (approximately 80 meters in length and 25 meters in height). During the investigation, the groundwater which was inferred to the natural pipe of slope was continuously flowing in the upper part of slope. The investigation for discontinuity properties in this area was carried out to decide the rock mass rating and strength parameters. To analyze the stability of cut-slope, lower equal-area hemisphere projection method was used. And laboratory test was done to evaluate engineering properties of soil which was sampled in the non-failure and failure area The inferred causes of cut-slope failure are the geometric relationship between the orientation of cut-slope and geological structures such as joints, faults which is distributed in the slope. And direct cause of failure is the increase of water content due to the heavy rainfall.

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Failure Assessment Diagrams of Semi-Elliptical Surface Crack with Constraint Effect (구속상태를 고려한 반타원 표면균열의 파손평가선도)

  • Seo, Heon;Han, Tae-Su;Lee, Hyeong-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.11 s.170
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    • pp.2022-2032
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    • 1999
  • In recent years, the subject of remaining life assessment has drawn considerable attention in the power generation industry. In power generation systems a variety of structural components, such as steam pipes, turbine rotors, and superheater headers, typically operate at high temperatures and high pressures. Thus a life prediction methodology accounting for fracture and rupture is increasingly needed for these components. For accurate failure assessment, in addition to the single parameter such as K or J-integral used in traditional fracture mechanics, the second parameter like T-stress describing the constraint is needed. The most critical defects in such structures are generally found in the form of semi-elliptical surface cracks in the welded piping-joints. In this work, selecting the structures of surface-cracked plate and straight pipe, we first perform line-spring finite element modeling, and accompanying elastic-plastic finite element analyses. We then present a framework for including constraint effects (T-stress effects) in the R6 failure assessment diagram approach for fracture assessment.

A Case Study on Failure and Analysis of Air Over Hydraulic Brake Line (공기 유압식 브레이크 라인 파손 사례 및 파손 분석 연구)

  • Park, Jeongman;Park, Jongjin
    • Journal of Auto-vehicle Safety Association
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    • v.12 no.2
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    • pp.47-55
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    • 2020
  • In this case study, the brake line failure of air over hydraulic(AOH) brake system is described. AOH brake system is applied to commercial vehicles between 5 to 8 tons. It consists of a hydraulic system using compressed air and operates the air master to form hydraulic pressure to transfer braking power to the wheels. When the brake lines of the system applied to vehicles with high load capacity are damaged, the braking force of one shaft is lost, and the braking distance increases rapidly, leading to a big accident. Failure of the brake line occurs due to various causes such as road surface fragmentation, corrosion of the line, and aged deterioration of air brake hose. The braking force could be decreased even when a very small break in the form of a pin-hole occurs. However, it is difficult to find a part where the thickness of the line is thin due to stone pecking or corrosion generated in the pin-hole formed on the brake line located under the lower part of the vehicle by the sensory evaluation or the conventional braking force test. Accordingly, it is necessary to analyze the condition and cause of the failure of the brake line more precisely when the accident investigation of the heavy vehicles, and also to examine the necessity of the advanced test for the aged brake line.

Development of Risk Assessment Techniques for City Gas Pipeline II - Corrosion Analysis (도시가스배관 위험평가기술 개발 II - 부식 평가)

  • Park Kyo-Shik;Lee Jin-Han;Jo Young-Do;Park Jin-Hee
    • Journal of the Korean Institute of Gas
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    • v.7 no.2 s.19
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    • pp.1-6
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    • 2003
  • In this work, procedure evaluating failure modes such as pipe rupture, large scale leak, and small scale leak was suggested using equations to assess remaining strength by corrosion failure. Additionally, the method to predict probability of failure was suggested according to the aforementioned failure modes, and by combining data on corrosion rate, probability of long-term failure can be induced. This work will be very useful in predicting lifetime or exchanging period of pipeline.

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Water-hammer in the Pump Pipeline System with and without an Air-Chamber (에어챔버 설치에 따른 펌프관로계의 수격현상)

  • Lee, Sun-Kon;Yang, Cheol-Soo
    • Journal of the Korean Society of Safety
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    • v.26 no.1
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    • pp.1-7
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    • 2011
  • When the pumps stopped in the operation by the power failure, the hydraulic transients take place in the sudden change of a velocity of pipe line. Each and every water hammer problem shows the critical stage to be greatly affected the facts of safety and reliability in case of power failure. The field tests of the water hammer executed at Cheong-Yang booster pump station having an air chamber. The effects were studied by both the practical experiments and the CFD(Computational Fluid Dynamics : Surge 2008). The result states that the system with water hammering protection equipment was much safer when power failure happens. The following data by a computational fluid dynamic analysis are to be shown below, securing the system stability and integrity. (1) With water hammering protection equipment. (1) Change of pressure : Up to $15.5\;kg/cm^2$ in contrary to estimating $16.88\;kg/cm^2$. (2) Change rate of water level : 52~33% in contrary to estimating 55~27%. (3) Note that the operational pressure of pump runs approx. 145 m, lowering 155 m of the regularity head of pump. (4) Note that the cycle of water hammering delays from 80 second to 100 second, together with easing the function of air value at the pneumatic lines. (2) Change of pressure without water hammering protection equipment : Approximate $22.86\;kg/cm^2$. The comprehensive result says that the computational fluid dynamics analysis would match well with the practical field-test. It was able to predict Max. or Min. water hammering time in a piping system. This study aims effectively to alleviate water hammering in a pipe line to be installed with air chamber at the pumping station and results in making the stability of pump system in the end.

An Assesment of the Gas Pipeline Reliability Using Corrosion based Composite Failure (부식기반 복합고장을 고려한 가스배관의 신뢰도 평가)

  • Kim, Seong-Jun;Kim, Dohyun;Kim, Woosik;Kim, Young-Pyo;Kim, Cheolman
    • Journal of Korean Society for Quality Management
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    • v.47 no.4
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    • pp.739-754
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    • 2019
  • Purpose: The purpose of this paper is to develop a reliability estimation procedure for the underground gas pipeline in the presence of corrosion defects. Methods: Corrosion is one of the major causes of the gas pipeline failure. Several failure forms caused by corrosion have been studied. Among them, small leak and burst are considered in this paper. The composite failure of the two is defined by limit state function, and it is expressed with pipe parameters. Given a modified corrosion dataset, in order to obtain reliability estimations, the method of first order and second moment is adopted because of its simplicity. The computation processes are conducted with MATLAB coding. Results: According to numerical results, the probability of composite failure is affected by both small leak and burst. In particular, when corrosion depth stays at low level, it is consistent with the probability of burst failure. On the contrary, it is more influenced by the small leak failure as corrosion depth is increasing. In such case, the probability of composite failure is fast approaching to the safety limit. Conclusion: By considering the composite failure, more practical predictions of remaining life can be obtained. The proposed method is useful for maintenance planning of the underground gas pipeline.