• Title/Summary/Keyword: Pipe failure

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Development of the Computational Model to Evaluate Integrated Reliability in Water Distribution Network (상수관망의 통합신뢰도 산정을 위한 해석모형의 개발)

  • Park, Jae-Hong;Han, Kun-Yeon
    • Journal of Korea Water Resources Association
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    • v.36 no.1
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    • pp.105-115
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    • 2003
  • The computation model which evaluates combined hydraulic and mechanical reliability, is developed to analyze the integrated reliability in water distribution system. The hydraulic reliability is calculated by considering uncertain variables like water demand, hydraulic pressure, pipe roughness as random variables according to proper distribution type. The mechanical reliability is evaluated by analyzing the effect of pipe network with sequential failure of network components. The result of this study model applied to the real pipe network shows that this model can be used to simulate the uncertain factors effectively in real pipe network. Therefore, The pipe-line engineers can design and manage the network system with more quantitative reliability, through applying this model to reliable pipe network design and diagnosis of existing systems.

Fracture Behavior of Welded Pipes with Local Wall Thinning (감육을 가지는 배관 용접부의 파괴거동)

  • Ahn, Seok-Hwan;Nam, Ki-Woo;Jeong, Jeong-Hwan;Kim, Yong-Un
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.90-95
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    • 2003
  • Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear power plant. In pipes of energy plants, sometimes, the local wall thinning may result from severe erosion-corrosion (E/C) damage. However, the effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale welded and unwelded carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. The observed failure modes were divided into four types; ovalization, crack initiation/growth after ovalization, local buckling and crack initiation/growth after local buckling. Also, the strengths of welded and unwelded piping system with local wall thinning were evaluated.

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Development of Fitting Process for Extra Long Stainless/Composite Material Pipes (초장축 스테인레스/복합재료 파이프의 피팅 공정 개발)

  • Park, S.H.;Lee, C.M.
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.77-82
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    • 2008
  • Rubbing-roller is used for manufacturing liquid crystal display, and static displacement of the rubbing-roller becomes bigger as length of the rubbing roller made of aluminum is getting longer. Therefore, material of the rubbing-roller is changed from aluminum to CFRP(Carbon Fiber Reinforced plastic). Recently thermal spraying is applied to manufacturing process of long rubbing-roller. The thermal spraying has disadvantages such as increment of manufacturing time and fraction defective caused by density of stainless steel particle. In this study, fitting process by drawing was suggested and FEM analysis with Tsai-Wu failure theory and fitting experiments are carried out to find adequate shrink allowance. The suggested shrink allowance gives proper adhesive force, and CFRP failure is not occurred. Furthermore, the fitting process is applied to long rubbing-roller and availability of the fitting process is studied by measurement of roundness, straightness and shear strength.

Evaluation on Stiffness of Mortar-filled Sleeve Splice Using Estimation Method of Failure Mode (파괴모드 추정방법을 이용한 모르타르 충전식 슬리브 철근이음의 강성 평가)

  • Kim, Hyong Kee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.1
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    • pp.27-34
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    • 2012
  • The objective of this study is to evaluate the stiffness of mortar-filled sleeve bar splice using estimation method of failure mode in the sleeve reinforcement splice. To attain this goal, we analyzed the test results of 261 actual-sized mortar-filled sleeve splice specimens. The study results showed that the estimation method of the failure mode in mortar-filled sleeve bar splice made an effective estimate of the stiffness in this bar splice with the exception of specimens with SD500 bars and smooth pipe sleeve. Especially, of the specimens with cast sleeve or uneven pipe sleeve in the range of reinforcement fracture using the estimation method of the failure mode in mortar-filled sleeve splice, specimens over 98% with SD400 bars and all specimens with SD500 bars had the stiffness capacity of higher than "A" class of AIJ code in monotonic loading. In addition, of the specimens in the range of reinforcement fracture using the estimation method of the failure mode in mortar-filled sleeve splice, all specimens with SD400 bars and SD500 bars had the stiffness capacity of higher than "A" class of AIJ code in cyclic loading.

Preliminary design and assessment of a heat pipe residual heat removal system for the reactor driven subcritical facility

  • Zhang, Wenwen;Sun, Kaichao;Wang, Chenglong;Zhang, Dalin;Tian, Wenxi;Qiu, Suizheng;Su, G.H.
    • Nuclear Engineering and Technology
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    • v.53 no.12
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    • pp.3879-3891
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    • 2021
  • A heat pipe residual heat removal system is proposed to be incorporated into the reactor driven subcritical (RDS) facility, which has been proposed by MIT Nuclear Reactor Laboratory for testing and demonstrating the Fluoride-salt-cooled High-temperature Reactor (FHR). It aims to reduce the risk of the system operation after the shutdown of the facility. One of the main components of the system is an air-cooled heat pipe heat exchanger. The alkali-metal high-temperature heat pipe was designed to meet the operation temperature and residual heat removal requirement of the facility. The heat pipe model developed in the previous work was adopted to simulate the designed heat pipe and assess the heat transport capability. 3D numerical simulation of the subcritical facility active zone was performed by the commercial CFD software STAR CCM + to investigate the operation characteristics of this proposed system. The thermal resistance network of the heat pipe was built and incorporated into the CFD model. The nominal condition, partial loss of air flow accident and partial heat pipe failure accident were simulated and analyzed. The results show that the residual heat removal system can provide sufficient cooling of the subcritical facility with a remarkable safety margin. The heat pipe can work under the recommended operation temperature range and the heat flux is below all thermal limits. The facility peak temperature is also lower than the safety limits.

Study of Rehabilitation Priority Order of Pipes for Water Distribution Systems using Utopian Approach (Utopian Approach를 이용한 상수관망 개별관로 개량우선순위 산정에 관한 연구)

  • Yoo, Do-Guen;Jun, Hwan-Don;Kim, Joong-Hoon
    • Journal of Korean Society of Water and Wastewater
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    • v.24 no.2
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    • pp.183-193
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    • 2010
  • Well planned rehabilitation order of pipes is essential for efficient maintenance and management of Water Distribution Systems. In this study, not only deterioration rate of pipes but also structural and nonstructural failure which causes abnormal condition of WDS is considered to determine rehabilitation order. Probabilistic Neural Network is used for calculating deterioration rate at present and the importance of pipes is computed under structural and nonstructural failure by using Pipe by Pipe Failure Analysis and Effect Index. Utopian Approach, one of the Multi-Criteria Decision Making methods, is used for assessment of final rehabilitation order based on distance measure between utopian point and alternative one. Developed model in this study shows that it gives more reliable results than existing methods considering hydraulic relative importance does in application to real networks. In this point, the newly developed model, which gives advantages over existing models, can make a credible decision and simple application.

Failure Behavior of T-joint Pipe with Outer Local Wall Thinning under Internal Pressure (내압을 받는 외부 국부 감육 T-joint 배관의 파손거동)

  • Kim, Soo-Young;Nam, Ki-Woo
    • Journal of Power System Engineering
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    • v.18 no.5
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    • pp.80-87
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    • 2014
  • The pipelines are apt to erosion or corrosion because of the high-speed flow of water and steam with high temperatures or high pressures. This study was carried out a finite element analysis (FEA) and an experimental for the fracture behavior of T-joint pipes with local wall thinning under internal pressure. Local wall thinning was machined on the pipes in order to simulate erosion and corrosion of the metal. The configurations of the eroded area included an eroded ratio of d/t=0.80~0.963 and an eroded length of l=25 mm, 50 mm, and 102 mm. Three-dimensional elastic-plastic analyses were also carried out using FEA, which accurately simulates failure behaviors. In regards to the relationship between pressure and eroded, the criterion that indicates what can be used safely under operating pressure and design pressure were obtained from FEA. The FEA results were in relatively good agreement with that of the experiment.

Identification of hydrogen flammability in steam generator compartment of OPR1000 using MELCOR and CFX codes

  • Jeon, Joongoo;Kim, Yeon Soo;Choi, Wonjun;Kim, Sung Joong
    • Nuclear Engineering and Technology
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    • v.51 no.8
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    • pp.1939-1950
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    • 2019
  • The MELCOR code useful for a plant-specific hydrogen risk analysis has inevitable limitations in prediction of a turbulent flow of a hydrogen mixture. To investigate the accuracy of the hydrogen risk analysis by the MELCOR code, results for the turbulent gas behavior at pipe rupture accident were compared with CFX results which were verified by the American National Standard Institute (ANSI) model. The postulated accident scenario was selected to be surge line failure induced by station blackout of an Optimized Power Reactor 1000 MWe (OPR1000). When the surge line failure occurred, the flow out of the surgeline was strongly turbulent, from which the MELCOR code predicted that a substantial amount of hydrogen could be released. Nevertheless, the results indicated nonflammable mixtures owing to the high steam concentration released before the failure. On the other hand, the CFX code solving the three-dimensional fluid dynamics by incorporating the turbulence closure model predicted that the flammable area continuously existed at the jet interface even in the rising hydrogen mixtures. In conclusion, this study confirmed that the MELCOR code, which has limitations in turbulence analysis, could underestimate the existence of local combustible gas at pipe rupture accident. This clear comparison between two codes can contribute to establishing a guideline for computational hydrogen risk analysis.

Evaluation of Deformation and Strength of Wall Thinne Pipes by Finite Element Analysis (감육배관의 유한요소해석에 의한 변형 및 강도 평가)

  • NAM KI-WOO;AHN SEOK-HWAN;LEE SOO-SIG;KIM JIN-WOOK;YOON JA-MUN
    • Journal of Ocean Engineering and Technology
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    • v.19 no.5 s.66
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    • pp.65-70
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    • 2005
  • Fracture behavior and pipe strength are very important to the integrity of energy plants, ocean structures, and so forth. The pipes of energy plants and ocean structures are subject to local wall thinning, resulting from severe erosion-corrosion damage. Recently, the effects of local wall thinning on fracture strength and fracture behavior of piping systems have been the focus of many studies. In this paper, the elasto-plastic analysis is performed by FE code ANSYS on straight pipes with wall thinning. We evaluated the failure mode, fracture strength and fracture behavior, using FE analysis. Also, the effect of the axial strain on deformations and failure modes was estimated by FE analysis.

Reliability Estimation of the Buried Pipelines for the Ground Subsidence (지반침하에 대한 매설배관의 건전성 평가)

  • 이억섭;김의상;김동혁
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1557-1560
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    • 2003
  • This paper presents the effect of varying boundary conditions such as ground subsidence on failure prediction of buried pipelines. The first order Taylor series expansion of the limit state function is used in order to estimate the probability of failure associated with three cases of ground subsidence. We estimate the distribution of stresses imposed on the buried pipelines by varying boundary conditions and calculate the probability of pipelines with von-Mises failure criterion. The effects of random variables such as pipe diameter, internal pressure, temperature, settlement width, load for unit length of pipelines, material yield stress and thickness of pipeline on the failure probability of the buried pipelines are also systematically studied by using a failure probability model for the pipeline crossing a ground subsidence region.

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