• Title/Summary/Keyword: Pipe Failure Test

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Failure Criteria of a 6-Inch Carbon Steel Pipe Elbow According to Deformation Angle Measurement Positions (변형각의 측정 위치에 따른 6인치 탄소강관엘보의 파괴 기준)

  • Yun, Da Woon;Jeon, Bub Gyu;Chang, Sung Jin;Park, Dong Uk;Kim, Sung Wan
    • Journal of the Earthquake Engineering Society of Korea
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    • v.26 no.1
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    • pp.13-22
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    • 2022
  • This study proposes a low-cycle fatigue life derived from measurement points on pipe elbows, which are components that are vulnerable to seismic load in the interface piping systems of nuclear power plants that use seismic isolation systems. In order to quantitatively define limit states regarding leakage, i.e., actual failure caused by low-cycle fatigue, in-plane cyclic loading tests were performed using a sine wave of constant amplitude. The test specimens consisted of SCH40 6-inch carbon steel pipe elbows and straight pipes, and an image processing method was used to measure the nonlinear behavior of the test specimens. The leakage lines caused by low-cycle fatigue and the low-cycle fatigue curves were compared and analyzed using the relationship between the relative deformation angles, which were measured based on each of the measurement points on the straight pipe, and the moment, which was measured at the center of the pipe elbow. Damage indices based on the combination of ductility and dissipation energy at each measurement point were used to quantitatively express the time at which leakage occurs due to through-wall cracking in the pipe elbow.

Seismic fragility evaluation of the base-isolated nuclear power plant piping system using the failure criterion based on stress-strain

  • Kim, Sung-Wan;Jeon, Bub-Gyu;Hahm, Dae-Gi;Kim, Min-Kyu
    • Nuclear Engineering and Technology
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    • v.51 no.2
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    • pp.561-572
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    • 2019
  • In the design criterion for the nuclear power plant piping system, the limit state of the piping against an earthquake is assumed to be plastic collapse. The failure of a common piping system, however, means the leakage caused by the cracks. Therefore, for the seismic fragility analysis of a nuclear power plant, a method capable of quantitatively expressing the failure of an actual piping system is required. In this study, it was conducted to propose a quantitative failure criterion for piping system, which is required for the seismic fragility analysis of nuclear power plants against critical accidents. The in-plane cyclic loading test was conducted to propose a quantitative failure criterion for steel pipe elbows in the nuclear power plant piping system. Nonlinear analysis was conducted using a finite element model, and the results were compared with the test results to verify the effectiveness of the finite element model. The collapse load point derived from the experiment and analysis results and the damage index based on the stress-strain relationship were defined as failure criteria, and seismic fragility analysis was conducted for the piping system of the BNL (Brookhaven National Laboratory) - NRC (Nuclear Regulatory Commission) benchmark model.

AE Characteristic under Tensile of Carbon Steel for High-Pressure Pipe (고압배관용 탄소강의 인장시 음향방출 특성)

  • Nam Kiwoo;Lee Siyoon
    • Journal of the Korean Institute of Gas
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    • v.7 no.2 s.19
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    • pp.48-53
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    • 2003
  • This study is to look at the effect for deformation of carbon steel for high-presure pipe, on the AE signals produced by tensile test. Acoustic emission(AE) has been widely used in various fields because of its extreme sensitivity, dynamic detection ability and location of growing defects. We investigated a relationship failure mode and AE signals by tensile test, From the tensile test, we could divide into four ranges of the failure modes of elastic range, yield range, plastic range before $\sigma$u, plastic range after $\sigma$u. And failure behaviors of elastic range, yield range, plastic range before $\sigma$u, plastic range after $\sigma$u could be evaluated in tensile test by AE counts, accumulation counts and time frequency analysis. It is expected to be basic data that can protect a risk according to tensile test and bending of pipe material for pressure vessel, as a real time test of AE.

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Ultimate Behavior of GFRP Shell Structure Stiffened by Steel Pipe Ring (강관링으로 보강된 GFRP 쉘구조의 극한 거동)

  • Kim, In Gyu;Lim, Seung Hyun;Kim, Sung Bo
    • Journal of Korean Society of Steel Construction
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    • v.26 no.3
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    • pp.219-229
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    • 2014
  • The experiment and FE analysis of ultimate behavior of GFRP cylindrical shell structure stiffened by steel pipe ring instead of rectangular cross-section ring was presented. Four kinds of test models were designed and flexural failure experiment was performed to investigate ultimate behavior characteristic according to the size of cross section of steel pipe ring and diameter of GFRP shell. Material properties of specimens were experimented by bending, tensile and compressive test. Displacements and strains were measured to evaluate failure behavior of steel pipe ring and GFRP shell structure. The experimental results were compared with the FEA results by commercial program ABAQUS. It is observed that GFRP shell structure stiffened by steel ring have enough ductility to bending failure, and an increase of bending rigidity of steel ring is very effective to increase of failure strength of GFRP shell structure.

Effect of Diameter and Thickness on the Failure Location and Orientation of 90° Elbows Under In-plane Mode Cyclic Bending (In-plane 모드 반복굽힘 조건에서 90° 엘보우의 손상 위치와 방향에 미치는 직경과 두께 영향)

  • Jin Ney Hong;Jin Weon Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.18 no.2
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    • pp.77-86
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    • 2022
  • This study investigates the effect of the diameter and thickness on crack initiation location and orientation of 90° elbows under in-plane mode displacement-controlled cyclic bending loads. Finite element (FE) analysis of cyclic failure test is conducted for elbow specimens under in-plane mode displacement-controlled cyclic bending to identify the parameters affecting crack location and orientation. Furthermore, parametric FE analysis of the pipe elbows with various pipe nominal sizes and Schedules is performed, and the crack location and orientation from the results of FE analysis are determined. It is found that the crack location and orientation in the pipe elbows are determined mianly by the radius to thickness ratio of pipe elbows (Rm/t). It is also found that the presence of internal pressure slightly increases the value of Rm/t at which the failure mode changes.

Evaluating on the Effects of Circumferential Thinning Angle and Bending Load on the Failure Pressure of Wall-Thinned Elbow through Burst Tests (파열 시험을 통한 감육곡관의 손상압력에 미치는 원주방향 결함 폭과 굽힘하중의 영향 평가)

  • Kim, Jin-Weon;Na, Yeon-Soo;Lee, Sung-Ho
    • Journal of the Korean Society of Safety
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    • v.21 no.6 s.78
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    • pp.14-19
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    • 2006
  • This study performed burst tests using real-scale pipe elbow containing simulated local wall-thinning to evaluate the effects of circumferential thinning angle and bending load on the failure pressure of wall-thinned elbow. The tests were carried out under the loading conditions of internal pressure and combined internal pressure and bending loads. Three circumferential thinning angles, ${\theta}/{\Pi}=0.125,\;0.25,\;0.5$, and different thinning locations, intrados and extrados, were considered. The test results showed that the failure pressure of wall-thinned elbow decreased with increasing circumferential thinning angle for both thinning locations. This tendency is different from that observed in the wall-thinned straight pipe. Also, the failure pressure of intrados wall-thinned elbow was higher than that of extrados wall-thinned elbow with the same thinning depth and equivalent thinning length. In addition, the effect of bending moment on the failure pressure was not obvious.

An Experimental Study on Failure Behavior of TP316 Stainless Steel Pipe with Local Wall Thinning and Cracking (국부 감육과 균열이 발생한 TP316 스테인리스강 배관의 파괴거동에 관한 실험적 연구)

  • Cheung, Jin Hwan;Kim, In Tae;Choi, Seock Jin;Choi, Hyung Suk;Kim, Hee Sung
    • Journal of Korean Society of Steel Construction
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    • v.24 no.6
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    • pp.647-657
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    • 2012
  • Although nuclear power plant piping system is designed conforming to design specifications, the piping systems are deteriorated with increase in service life. In this study, monotonic and cyclic loading tests were carried out on TP316 stainless steel pipe specimens, and the effect of local wall thinning and cracking on failure behavior was investigated. In the tests, 0%, 35% and 75% wall thinning and cracking of initial thickness were artificially introduced to inside elbow and straight pipe specimens, and internal pressures of 20MPa were applied to simulate real operation condition. From the test results, the effect of local wall thinning and cracking on failure mode, ultimate load, number of cycle and strain energy was presented, and maximum bending moment was compared with allowable bending moment calculated by ASME code.

Analysis of Failure Criterion for Combustion Pipe with Notch using Effective Distance (유효거리를 이용한 연소기관 노치부의 파손기준 해석)

  • Kim, Duck-Hoi;Kim, Jae-Hoon;Moon, Soon-Il
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1-6
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    • 2004
  • In this study, the intrinsic static/dynamic fracture toughness of Al 7175=T74 is evaluated from the apparent static/ dynamic toughness of notched specimen, The critical average stress fracture model is suggested to establish the relationship to predict the intrinsic fracture toughness from the apparent fracture toughness of a notched specimen. The critical average stress fracture model is established using the relation between the notch root radius and the effective distance calculated by finite element analysis. Also, effective distance is applied to estimate the failure criterion for the combustion pipe with notch. It is conclude that the true fracture toughness can be estimated from test results of apparent fracture toughness measured by using a notched specimen. Also, the effective In this study, the intrinsic static/dynamic fracture toughness of Al 7175=T74 is evaluated from the apparent static/ dynamic toughness of notched specimen, The critical average stress fracture model is suggested to establish the relationship to predict the intrinsic fracture toughness from the apparent fracture toughness of a notched specimen. The critical average stress fracture model is established using the relation between the notch root radius and the effective distance calculated by finite element analysis. Also, effective distance is applied to estimate the failure criterion for the combustion pipe with notch. It is conclude that the true fracture toughness can be estimated from test results of apparent fracture toughness measured by using a notched specimen. Also, the effective distance can be used to evaluate the failure criterion of structure with notch.

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Prediction of Failure Behavior for Nuclear Piping Using Curved Wide-Plate Test (흰 광폭평판 시험을 이용한 원자력 배관의 파괴거동예측)

  • Huh, Nam-Su;Kim, Yun-Jae;Choi, Jae-Boong;Kim, Young-Jin;Lim, Hyuk-Soon;Chung, Dae-Yul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.4
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    • pp.352-361
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    • 2004
  • One important element of the Leak-Before-Break analysis of nuclear piping is how to determine relevant fracture toughness (or the J-resistance curve) for nonlinear fracture mechanics analysis. The practice to use fracture toughness from a standard C(T) specimen is known to often give conservative estimates of toughness. To improve the accuracy, this paper proposes a new method to determine fracture toughness using a nonstandard testing specimen, curved wide-plate in tension. To show validity of the proposed curved wide-plate test, the J-resistance curve from the full-scale pipe test is compared with that from the curved wide-plate test and that from the C(T) specimen. It is shown that the J-resistance curve form the curved wide-plate tension test is similar to, but that from the C(T) specimen is lower than, the J-resistance curve from the full-scale pipe test. Further validation is performed by investigating crack-tip constraint conditions via detailed 3-D FE analyses, which shows that the crack-tip constraint condition in the curved wide-plate tension specimen is indeed similar to that in the full-scale pipe under bending.

Applicability of Existing Fracture Initiation Models to Modern Line Pipe Steels

  • Shim, Do Jun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.12 no.2
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    • pp.1-24
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    • 2016
  • The original fracture criteria developed by Maxey/Kiefner for axial through-wall and surface-cracked pipes have worked well for many industries for a large variety of relatively low strength and toughness materials. However, newer line pipe steels have some unusual characteristics that differ from these older materials. One example is a test data that has demonstrated that X80 line-pipe with an axial through-wall-crack can fail at pressures about 30 percent lower than predicted with commonly used analysis methods for older steels. Thus, it is essential to review the currently available models and investigate the applicability of these models to newer high-strength line pipe materials. In this paper, the available models for predicting the failure behavior of axial-cracked pipes (through-wall-cracked and external surface-cracked pipes) were reviewed. Furthermore, the applicability of these models to high-strength steel pipes was investigated by analyzing limited full-scale pipe fracture initiation test results. Based on the analyzed results, the shortcomings of the available models were identified. For both through-wall and surface cracks, the major shortcomings were related to the characterization of the material toughness, which generally leads to non-conservative predictions in the J-T analyses. The findings in this paper may be limited to the test data that were consider for this study. The requisite characteristics of a potential model were also identified in the present paper.