• 제목/요약/키워드: Periodic Maintenance

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Optimization of Cost and Downtime for Periodic PM Model Following the Expiration of Warranty

  • Jung, Ki-Mun
    • Journal of the Korean Data and Information Science Society
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    • 제19권2호
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    • pp.587-596
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    • 2008
  • This paper develops the optimal periodic preventive maintenance policies following the expiration of warranty: renewing warranty and non-renewing warranty. After the warranty period is expired, the system undergoes the PM periodically and is minimally repaired at each failure between two successive PMs. Firstly, we determine the expected cost rate per unit time and the expected downtime per unit time for the periodic PM model. Then the overall value function suggested by Jiang and Ji(2002) is applied to obtain the optimal PM period and the optimal PM number. Finally, the numerical examples are presented for illustrative purpose.

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최소 신뢰도를 보장하는 비 주기적 예방보전 모형 개발 (Developing a Non-Periodic Preventive Maintenance Model Guaranteeing the Minimum Reliability)

  • 이주현;안선응
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제18권2호
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    • pp.104-113
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    • 2018
  • Purpose: This paper proposes the non-periodic preventive maintenance policy based on the level of cumulative hazard intensity. We aim to construct a cost-effectiveness on the proposed model with relaxing the constraint on reliability. Methods: We use the level of cumulative hazard intensity as a condition variable, instead of reliability. Such a level of cumulative hazard intensity can derive the reliability which decreases as the frequency of preventive maintenance action increases. We also model the imperfect preventive maintenance action using the proportional age setback model. Conclusion: We provide a numerical example to illustrate the proposed model. We also analyze how the parameters of our model affect the optimal preventive maintenance policy. The results show that as long as high reliability is guaranteed, the inefficient preventive maintenance action is performed reducing the system operation time. Moreover, the optimal value of the proposed model is sensitive to changes in preventive maintenance cost and replacement cost.

신뢰성과 유지보수를 위한 원자로보호계통 주기시험 방법 개발 (RPS Periodic Testing Method for Reliability and Availability)

  • 박주현;이동영;이성진;송덕용
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2005년도 심포지엄 논문집 정보 및 제어부문
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    • pp.84-86
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    • 2005
  • The digital systems such as PLC or DCS have been applied to non-safety systems of nuclear power plants because of many difficulties in using analog systems. Nowadays, digital systems have been applied to safety systems of the plants such as reactor protection system. One of the main advantages of digital systems is applicability of automatic testing methods to the systems. The protection system requires high-reliability and high-availability because it shall minimize the propagation of abnormal or accident conditions of nuclear power plants. The calculation of reliability and availability of systems depends on the maintenance period of the system. In general, the maintenance period of the protection system is one-month in case of the manual test. However, the cycle of test can be shortened in several hours by using automatic periodic testing. The reliability and availability of the system is better when test period is shortened because the reliability and availability is inverse proportion to the test period. In this research, we developed the automatic periodic testing method for KNICS Reactor Protection System, which can test the system automatically without an operator or a tester. The automatic testing contained all functions of reaction protection systems from analog-to-digital conversion function of the bistable Processor to the coincident trip function of the coincident processor. By applying the automatic periodic testing to reaction system, the maintenance cost can be cut down and the reliability can be increased.

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이산 시간을 고려한 시스템의 교체와 수리 비용 최적화 연구 (Optimal Periodic Replacement Policy Under Discrete Time Frame)

  • 이진표
    • 산업경영시스템학회지
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    • 제43권1호
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    • pp.61-69
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    • 2020
  • Systems such as database and socal network systems have been broadly used, and their unexpected failure, with great losses and sometimes a social confusion, has received attention in recent years. Therefore, it is an important issue to find optimal maintenance plans for such kind of systems from the points of system reliability and maintaining cost. However, it is difficult to maintain a system during its working cycle, since stopping works might incur users some troubles. From the above viewpoint, this paper discusses minimal repair maintenance policy with periodic replacement, while considering the random working cycles. The random working cycle and periodic replacement policies with minimal repair has been discussed in traditional literatures by usually analyzing cases for the nonstopping works. However, maintenance can be more conveniently done at discrete time and even during the working cycle in real applications. So, we propose that periodic replacement is planned at discrete times while considering the random working cycle, and moreover provide a model in which system, with a minimal repair at failures between replacements, is replaced at the minimum of discrete times KT and random cycles Y. The average cost rate model is used to determine the optimal number of periodic replacement.

주기적 예방보전의 최적정책에 관한 연구

  • 나명환;손영숙;김문주
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2005년도 학술발표대회 논문집
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    • pp.115-120
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    • 2005
  • This paper introduces models for preventive maintenance policies and considers periodic preventive maintenance policy with minimal repair when the failure of system occurs. It is assumed that minimal repairs do not change the failure rate of the system. The failure rate under prevention maintenance received an effect by a previously prevention maintenance and the slope of failure rate increases the model where it considered. Also the start point of failure rate under prevention maintenance considers the degradation of system and that it increases quotient, it assumed. Per unit time it bought an expectation cost from under this prevention maintenance policy. We obtain the optimal period time and the number for the periodic preventive maintenance by using Nakagawa's Algorithm, which minimizes the expected cost rate per unit time. Finally, it suppose that the failure time of a system has a Weibull distribution as an example and we obtain an expected cost rate per unit time the optimal period time and the number when cost of replacement and cost of minimal repair change.

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Periodic Preventive Maintenance Policies when Minimal Repair Costs Vary at Failures

  • Joon Keun Yum;Gi Mun Jung;Dong Ho Park
    • 품질경영학회지
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    • 제25권3호
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    • pp.86-95
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    • 1997
  • This paper considers a repairable system, which is maintained preventively at periodic times and is minimally repaired at each failure. Most preventive maintenance policies for such repairable systems assume that the cost of minimal repair is constant regardless of its age at failure. However, it is more practical to consider the situations where the cost of minimal repair is dependent not only on its age at failue, but also on the number of preventive maintenance carried out prior to its failure. We consider the preventive maintenance carried out prior to its failure. We consider the preventive maintenance policy with age-dependent minimal repair cost. The optimal policies which minimize the expected cost rate over an infinite time span are discussed. We obtain the optimal period and number of preventive maintenance prior to replacement of the system.

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예방보전이 불완전할 때 최적 주기적 예방보전 계획 (Optimal Periodic Preventive Maintenance Schedule When Preventive Maintenance is Imperfect)

  • 김대경;신상욱;임재학
    • 품질경영학회지
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    • 제35권4호
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    • pp.140-146
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    • 2007
  • In this paper, we consider a periodic imperfect preventive maintenance(PM) policy in which the system's failure rate after each PM remains unchanged. The system undergoes only minimal repairs at failures between PMs. Exact mathematical formula of the expected cost rate per unit time is derived. Optimal number of PMs and optimal maintenance period are derived by minimizing the expected cost rate per unit time. A numerical example is provided to illustrate the proposed approach under Weibull lifetime distribution.

교체-수리보증 하에서 연장된 보증이 종료된 이후의 예방보전정책 (Preventive Maintenance Policy Following the Expiration of Extended Warranty Under Replacement-Repair Warranty)

  • 정기문
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제14권2호
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    • pp.122-128
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    • 2014
  • In this paper, we consider the periodic preventive maintenance model for a repairable system following the expiration of extended warranty under replacement-repair warranty. Under the replacement-repair warranty, the failed system is replaced or minimally repaired by the manufacturer at no cost to the user. Also, under extended warranty, the failed system is minimally repaired by the manufacturer at no cost to the user during the original extended warranty period. As a criterion of the optimality, we utilize the expected cost rate per unit time during the life cycle from the user's perspective. And then we determine the optimal preventive maintenance period and the optimal preventive maintenance number by minimizing the expected cost rate per unit time. Finally, the optimal periodic preventive maintenance policy is given for Weibull distribution case.

주기적인 유지보수 계획에 따른 중고제품에 대한 최적 향상수준 (Optimization of Improvement Level for Second-Hand Product with Periodic Maintenance Schedule)

  • 김대경;김진우;박동호
    • 응용통계연구
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    • 제26권1호
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    • pp.151-162
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    • 2013
  • 중고제품 특히 고가인 중고품에 대한 점증하는 수요로 인하여 그러한 제품에 대한 보증과 보전정책이 최근 제품의 신뢰성을 향상시키기 위해 연구되고 있다. 이 논문에서는 사용한 년 수 x에서 고객에 의해서 구입된 중고제품에 대한 주기적인 유지보수모형을 연구하였다. 구입할 때 판매자는 제품의 고장율을 줄이기 위해서 그리고 각각의 유지보수가 수행되고 난 이후에 신뢰성을 향상시키기 위해서 정해진 보증기간을 제공한다. 만일 연속적인 유지보수 사이에서 고장이 일어난다면 단지 최소수리가 행해진다. 보증정책에 대해서 보증기간동안에 주기적인 유지보수 점검과 더불어 각 고장에 관해서는 무상 비재생수리를 한다. 따라서 이러한 보증정책 하에서 보증기간에 일어난 모든 유지보수와 수리비용은 판매자에게 부과된다. 제안된 주기적인 유비보수 계획에 대해서 보증기간 동안에 판매자에게 부과된 기대 총비용을 계산하기 위한 모형과 판매자의 측면에서 총기대보증비용을 최소화하기 위한 각 유지보수에서 고장율의 최적향상수준을 유도한다. 또한 제안된 방법들에 근거해서 최적향상수준에 대한 수치적인 결과를 제시한다.

사용단계에서 주기적 서비스 팩 배포와 불확실한 패치 배포를 고려한 소프트웨어의 최적 출시시기 (Optimal Release Time for Software Considering Distribution of Periodic Service Packs and Uncertain Patches during Operational Phase)

  • 박일광;공명복
    • 대한산업공학회지
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    • 제33권4호
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    • pp.487-493
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    • 2007
  • In this paper, we deal with an optimal software-release problem of determining the time to stop testing and release the software system to the user. The optimal release time problem is considered from maintenance like the periodic distribution of service packs and the unpredictable distribution of patches after the release. Moreover, the environment of software error-detection during operation differs from the environment during testing. This paper proposes the software reliability growth model which incorporates periodic service packs, unpredictable patches and operational environment. Based on the proposed model, we derive optimal release time to minimize total cost composed of fixing an error, testing and maintenance. Using numerical examples, optimal release time is determined and illustrated.