• Title/Summary/Keyword: Pattern Cutting

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A Study on In-Process Detection of Chatter Vibration in a Turning Process (선삭가공에 있어서 채터진동의 인프로세스 검출에 관한 연구(II))

  • Koo, Yeon-Yoog;Chung, Eui-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.3
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    • pp.117-121
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    • 1992
  • There have been many studies on chatter vibration in machining but there seems to be no regulations to decide the commencing point of chatter objectively. The development of an objective method which can estimate and detect chatter commencement is very much in need for automatic manufacturing systems, dynamic performance tests for machine tools, and so on. In this study, an approach for in-process monitoring and for deciding commencing point of the chatter vibration using the frequency band-energy method was proposed. From this method, in-process monitoring system for detection the chatter vibration was developed, and investigated its practical possibility. As a result, it is shown by experiments that the chatter vibtation can be detected accurately. Since the changing pattern of the signal energy in certain frequency band during chattering is seldom affected by the variation of cutting conditions, if adequate pre-measures are taken, this method can be widely used in most machining processes.

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An Effective Method for the Nesting on Several Irregular Raw Sheets (임의 형상의 여러 원자재 위에서의 효과적인 배치방안)

  • 조경호;이건우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.8
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    • pp.1854-1868
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    • 1995
  • An effective nesting algorithm has been proposed to allocate the arbitrary shapes on one or several raw sheets by applying the well-known simulated annealing algorithm as the optimization technique. In this approach, both the shapes to be allocated and the raw sheets are represented as the grid-based models. This algorithm can accommodate every possible situations encountered in cutting apparel parts from the raw leather sheets. In other words, the usage of the internal hole of a shape for other small shapes, handling of the irregular boundaries and the interior defects of the raw sheets, and the simultaneous allocation on more than one raw sheets have been tackled on successfully in this study. Several computational experiments are presented to verify the robustness of the proposed algorithm.

Machinability evaluation and development of monitoring technique in high-speed machining (고속 가공성 평가 및 가공상태 모니터링 기술 개발)

  • 김전하;김정석;강명창;나승표;김기태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.47-51
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    • 1997
  • The high speed machining which can improve the production and quality in machining has been adopted remarkably in dietmold industry. As the speed of machine tool spindle increases, the machinability evaluation and monitoring of high speed machining is necessary. In this study, the machinability of 30, 000rpm class spindle was evaluated by using the developed tool dynamometer and the machining properties of high hardened and toughness materials in high speed were examined. Finally, the in-process monitoring technologies of tool wear were presented through the prediction by the experimental formula and pattern recognition by the neural network.

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Modeling Cutter Swept Angle at Cornering Cut

  • Chan, K.W.;Choy, H.S.
    • International Journal of CAD/CAM
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    • v.3 no.1_2
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    • pp.1-12
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    • 2003
  • When milling concave corners, cutter load increases momentarily and fluctuates severely due to concentration and uneven distribution of material stock. This abrupt change of cutter load produces undesirable machining results such as wavy machined surface and cutter breakage. An important factor for studying cutter load in 2.5D pocket milling is the instantaneous Radial Depth of Cut (RDC). However, previous work on RDC under different corner-cutting conditions is lacking. In this different corner shapes. In our work, we express RDC mathematically in terms of the instantaneous cutter engage angle which is defined as Cutter Swept Angle (CSA). An analytical approach for modeling CSA is explained. Finally, examples are shown to demonstrate that the proposed CSA modeling method can give an accurate prediction of cutter load pattern at cornering cut.

A Study on the Arson Fire Char-acteristics based on Computer Simulation (컴퓨터 시뮬레이션에 의한 방화화재 특성에 관한 연구)

  • Choi, Jin
    • Proceedings of the Safety Management and Science Conference
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    • 2007.11a
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    • pp.239-253
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    • 2007
  • With the development of the Korean economy, the number of arson fire has been radically increased and become a huge problem and issue in Korea Society for last several decades. This study is to establish the fire life safety strategy regarding the arson fire through performing the computer simulation based on fire scenarios with researching domestic fire statistics and cutting edge techniques and methods for fire characteristics and fire dynamic. In addition, to design the fire life safety strategy depending on the arson fire pattern, the flow and characteristics of fire flames and smoke is analyzed by the computer modeling.

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Development of a Plate Manufacturing CAD/CAM Program for a Optimal Layout and Distributed Control System

  • Kim, Hun-Mo
    • Journal of Mechanical Science and Technology
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    • v.14 no.10
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    • pp.1089-1103
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    • 2000
  • A Problem of relevant interest to some industries is that of obtaining optimum two-dimensional layout. To solve this provlem, one is given a number of rectangular sheets and an order for a specified number of each of certain types of two-dimensional regular and irregular shapes. The aim is to cut the the shapes out of the sheets in such a way as to minimize the amount of waste produced. A DCS (Distributed Control System) is an integrated system which applies the decentralization concept to a control system handling both sequential and analog control. A DCS performs many operations such as data gathering, data processing, data storing and monitoring the operatin conditions for the operator. IN this paper, we propose a genetic algorithm based on rotation parameters from which the best pattern of layout is found as well as a layout method for better performance time. A DCS for the plate cutting process system, which is performed by a virtual system, is also identified.

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A study on the automatic wafer alignment in semiconductor dicing (반도체 절단 공정의 웨이퍼 자동 정렬에 관한 연구)

  • 김형태;송창섭;양해정
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.12
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    • pp.105-114
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    • 2003
  • In this study, a dicing machine with vision system was built and an algorithm for automatic alignment was developed for dual camera system. The system had a macro and a micro inspection tool. The algorithm was formulated from geometric relations. When a wafer was put on the cutting stage within certain range, it was inspected by vision system and compared with a standard pattern. The difference between the patterns was analyzed and evaluated. Then, the stage was moved by x, y, $\theta$ axes to compensate these differences. The amount of compensation was calculated from the result of the vision inspection through the automatic alignment algorithm. The stage was moved to the compensated position and was inspected by vision for checking its result again. Accuracy and validity of the algorithm was discussed from these data.

Experimental Investigation of Laser Spot Welding of Ni and Au-Sn-Ni Alloy

  • Lee, Dongkyoung
    • Journal of Welding and Joining
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    • v.35 no.2
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    • pp.1-5
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    • 2017
  • Many microelectronic devices are miniaturizing the capacitance density and the size of the capacitor. Along with this miniaturization of electronic circuits, tantalum (Ta) capacitors have been on the market due to its large demands worldwide and advantages such as high volumetric efficiency, low temperature coefficient of capacitance, high stability and reliability. During a tantalum capacitor manufacturing process, arc welding has been used to weld base frame and sub frame. This arc welding may have limitations since the downsizing of the weldment depends on the size of welding electrode and the contact time may prevent from improving productivity. Therefore, to solve these problems, this study applies laser spot welding to weld nickel (Ni) and Au-Sn-Ni alloy using CW IR fiber laser with lap joint geometry. All laser parameters are fixed and the only control variable is laser irradiance time. Four different shapes, such as no melting upper workpiece, asymmetric spherical-shaped weldment, symmetric weldment, and, excessive weldment, are observed. This shape may be due to different temperature distribution and flow pattern during the laser spot cutting.

A Study on the Arson Fire Characteristics based on Domestic Fire Statistics and Computer Simulation (국내화재통계 및 컴퓨터 시뮬레이션에 의한 방화화재 특성에 관한 연구)

  • Choi, Jin;Kang, Kyung-Sik
    • Journal of the Korea Safety Management & Science
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    • v.10 no.1
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    • pp.1-10
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    • 2008
  • With the development of the Korean economy, the number of arson fire has been radically increased and become a huge problem and issue in Korea Society for last several decades. This study is to establish the fire life safety strategy regarding the arson fire through researching domestic fire statistics and performing the computer simulation based on fire scenarios with cutting edge techniques and methods for fire characteristics and fire dynamic. In addition, to design the fire life safety strategy depending on the arson fire pattern, the flow and characteristics of fire flames and smoke are analyzed by the computer modeling.

막구조물의 해석기법 및 설계

  • 서삼열
    • Computational Structural Engineering
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    • v.10 no.1
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    • pp.19-26
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    • 1997
  • 본 고에서는 막구조물의 설계시 반드시 수행되어양 하는 형상해석과 응력-변형해석과정을 간략하게 언급하였다. 막구조물의 설계과정은 3부분의 주요 단계로 나뉘어진다: 형상탐색, 하중해석, 재난도 생성. 여기에서는 형상탐색과 하중해석 단계만을 다루었다. 언급된 비선형 유한요소해석 과정은 형상탐색과 하중해석 모두에 적용할 수 있다. 또한, 형상탐색해석에 대한 3가지 방법 즉, 등장력곡면, 비등장력곡면 그리고 비선형변위해석 등이 초기 평형형상을 결정하는 방법으로 소개되었다. 형상탐색에 대한 여러 접근법의 사용 가능성은 다양한 막구조물에 대한 설계를 편리하게 한다. 여기에서는 언급되지 않았으나, 우리나라에도 형상해석, 응력해석 뿐 아니라 막구조물의 시공과정에 대한 시공해석과 막면 형성에 매우 중요한 단계인 재단도해석(Cutting Pattern Analysis)에 대한 연구와 막구조물의 적용분야를 넓히려고 하는 응용연구가 절실히 필요한 것으로 판단된다.

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