• Title/Summary/Keyword: Parts Stress Method

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Stress-Based Springback Reduction of an AHSS Front Side Member (고강도강 프런트 사이드멤버의 음력분포 최적화를 통한 스프링백 저감)

  • Song, J.H.;Kim, S.H.;Huh, H.;Park, S.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.06a
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    • pp.61-67
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    • 2006
  • Optimization is carried out to determine process parameters which reduce the amount of springback and improve shape accuracy of a deep drawn product in sheet metal forming process. The study uses the amount of stress deviation along the thickness direction in the deep drawn product as an indicator of springback instead of springback simulation. The scheme incorporates with an explicit elasto-plastic finite element method for calculation of the final shape and the stress deviation. The optimization method adopts the response surface method in order to seek for the optimum condition of the draw-bead force. The present scheme is applied to the design of draw-bead force in a front side member formed with advanced high strength steel (AHSS) sheets of DP60. Results show that design of process parameter is well performed to decrease the stress deviation through the thickness and to reduce the amount of springback. The present analysis provides a guideline in a design stage for controlling the springback based on the finite element simulation of the complicated parts.

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A Study on the Design of Compact Polymer Bushing with Inner Control Shield (내부쉴드 구조에 따른 컴팩트한 폴리머 부싱 설계에 관한 연구)

  • Cho, Han-Goo;Yoo, Dae-Hoon;Kang, Hyung-Kyung
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.22 no.5
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    • pp.436-442
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    • 2009
  • This paper describes a study on the design of compact polymer bushing with inner control shield. In the bushing, a high electric stress occurred between field shaper and central conductor by the closely space. Also coaxial cylindrical shield has a great height along the axis to control an electric field. Consequently, all the potentials are raised axially along the field shaper and electric stress is concentrated on a part of the surface of the FRP tube near the upper end of the field shaper. In accordance, the field control can be achieved by means of the designs of such inner control shields. The floating and ring shield designs was decreased electric field concentration at critical parts of the bushing. The shield gaps is formed between field shaper and ring shield. Accordance equipotential lines extend through gaps. As a result, the resulting electrical stress are thus reduced in the range $17{\sim}23%$ in the bushing with floating and ring shield designs. Maxwell 2D simulator based on the boundary element method was also introduced in order to verify the reliability of the polymer bushing. The optimized design uses internal elements for electric stress grading at critical parts of the bushing.

Prediction and Measurement of Residual Stresses in Injection Molded Parts

  • Kwon, Young-Il;Kang, Tae-Jin;Chung, Kwansoo;Youn, Jae Ryoun
    • Fibers and Polymers
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    • v.2 no.4
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    • pp.203-211
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    • 2001
  • Residual stresses were predicted by a flow analysis in the mold cavity and residual stress distribution in the injection molded product was measured. Flow field was analyzed by the hybrid FEM/FDM method, using the Hele Shaw approximation. The Modified Cross model was used to determine the dependence of the viscosity on the temperature and the shear rate. The specific volume of the polymer melt which varies with the pressure and temperature fields was calculated by the Tait\`s state equation. Flow analysis results such as pressure, temperature, and the location of the liquid-solid interface were used as the input of the stress analysis. In order to calculate more accurate gap-wise temperature field, a coordinate transformation technique was used. The residual stress distribution in the gap-wise temperature field, a coordinate transformation technique was used. The residual stress distribution in the gap-wise direction was predicted in two cases, the free quenching, under the assumption that the shrinkage of the injection molded product occurs within the mold cavity and that the solid polymer is elastic. Effects of the initial flow rate, packing pressure, and mold temperature on the residual stress distribution was discussed. Experimental results were also obtained by the layer removal method for molded polypropylene.

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The Fatigue Behavior by Variety of Crack Length of Surface Cracked Plate with Stress Concentration Part (응력집중부를 갖는 표면균열재의 균열길이 변화에 따른 피로거동)

  • 남기우;김선진
    • Journal of Ocean Engineering and Technology
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    • v.9 no.1
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    • pp.83-91
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    • 1995
  • Surface defects in structural members are apt to be origins of fatigue cracks growth, which may cause serious failure of whole structures. Most structure has a part where stress concentrates such as welded joints, corner parts, etc. And then, analysis on crack growth and penetration from these defects, therefore, is one of the most important subjects for the reliability of LBB design. The present paper has performed an experimental and analysis on the fatigue crack propagation by variety in crack length of surface cracked plate with stress concentration part. The crack growth behavior can be explained quantitatively by using Newman-Raju equation and the stress partitioning method proposed by ASME B&P Code Sec. XI. The stress concentration factor $K_t$ has affected on the crack growth. The crack growth after penetration depends upon the initial front side crack length.

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Simulation of turbulent flow of turbine passage with uniform rotating velocity of guide vane

  • Wang, Wen-Quan;Yan, Yan
    • Coupled systems mechanics
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    • v.7 no.4
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    • pp.421-440
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    • 2018
  • In this study, a computational method for wall shear stress combined with an implicit direct-forcing immersed boundary method is presented. Near the immersed boundaries, the sub-grid stress is determined by a wall model in which the wall shear stress is directly calculated from the Lagrangian force on the immersed boundary. A coupling mathematical model of the transition process for a model Francis turbine comprising turbulent flow and rotating rigid guide vanes is established. The spatiotemporal distributions of pressure, velocity, vorticity and turbulent quantity are gained with the transient process; the drag and lift coefficients as well as other forces (moments) are also obtained as functions of the attack angle. At the same time, analysis is conducted of the characteristics of pressure pulsation, velocity stripes and vortex structure at some key parts of flowing passage. The coupling relations among the turbulent flow, the dynamical force (moment) response of blade and the rotating of guide vane are also obtained.

Experimental and numerical study on the failure of sandwich T-joints under pull-off loading

  • Nguyen, Khanh-Hung;Park, Yong-Bin;Kweon, Jin-Hwe;Choi, Jin-Ho;Shul, Chang-Won;Yang, Myung-Seog;Jun, Seung-Moon
    • International Journal of Aeronautical and Space Sciences
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    • v.13 no.2
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    • pp.229-237
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    • 2012
  • In this study, the failure mechanism of sandwich-to-laminate T-joints under pull-off loading was investigated by experiment and the finite element method. A total of 26 T-joint specimens were manufactured and tested in order to investigate the effects of both adhesive thickness (0.4, 2.0, and 4.0 mm) and environmental conditions on the failure of the joints. The results showed that failure occurred mainly as intralaminar failure in the first layer of the sandwich face, which was contacted to the paste adhesive. The failure load did not significantly change with increasing adhesive thickness in both RTD (Room Temperature and Dry) and ETW (Elevated Temperature and Wet) conditions. In the case of ETW conditions, however, the failure load increased slightly with an increase in adhesive thickness. The joints tested in ETW conditions had higher failure loads than those tested in RTD conditions. In addition to the experiment, a finite element analysis was also conducted to investigate the failure of the joint. The stress inside the first ply of the sandwich face was of interest because during the experiment, failure always occurred there. The analysis results showed good agreement with the trend of experimental results, except for the case of the smallest adhesive thickness. The highest stress was predicted in the regions where initial failure was observed in the experiment. The maximum stress was almost constant when the adhesive thickness was beyond 2 mm.

Parental Stress of Working Mothers with 3-6 aged Children (유아기 자녀를 둔 취업모의 양육스트레스)

  • Park, Sung-Ok
    • Korean Journal of Human Ecology
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    • v.6 no.2
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    • pp.37-45
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    • 1997
  • The purpose of this study is to identify parental stress of working mothers with young children and to fine its rented variables. subjects were consisted of 108 working mothers who had children from 3 to 6 ages. The measurement instruments are the questionnaire which consisting the following parts; Parenting Daily Hassles, Employment Subjective Expected Utility, Beck Depression Inventory, Emotionality, Activity, Sociablity Temperament Scale. The data were analyzed by the statistical method based on frequency, percentile, t-test, F-test, Pearson's correlation, and multiple regression. The main results were as follows: 1. Parental stress of working mother had a significant correlation with working mothers' negative attitudes for their occupations. 2. The higher working mothers' depression resulted in the higher working parental stress. 3. There was a significant positive correlation between children's difficult temperament and parental stress of working mothers. 4. The influential variables on parental stress of working mothers were mothers' attitude to her occupations and children's temperament.

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Analysis of the Behaviors of Continuous parts in Continuous PSC Girders Bridges (PSC 연속 거더교의 연속화부 거동에 관한 해석적 연구)

  • 구민서;김훈희;정영도
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2002.10a
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    • pp.404-411
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    • 2002
  • The PSC 2-span-continuous-bridge by Up-Down Method on construction process is used for this research. It is measured the strain of lower-steel-plate at continuous section on the active range of negative moment at the stage of introducing compressive stress to bottom-plate and compared with results of structural analysis. On the basis of these results, it is confirmed the introduced compressive stress tか bottom-plate. The object of this research is presenting the degree of continuity at the stage of lifting up process.

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Formulation Method of a Singular Finite Element for Orthotropic Materials and its Application (직교 이방성 특이 유한요소의 구성과 그 응용)

  • Lee, Wan-Keun;Lim, Jang-Keun
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.464-469
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    • 2000
  • In order to analyze effectively the discontinuous parts such as holes or notches included in mechanical structures by the finite element method, a singular finite element for orthotropic materials. is proposed. This singular element is formulated by the Trefftz method and the hybrid variational principles, which the displacements and stresses are simultaneously assumed using the Trefftz functions. Through several numerical tests, it is shown that the proposed singular element is very efficient for the accurate stress analysis of the various types of discontinuous parts.

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Study on the Development of the Displacement and Strain Distribution Measurement Algorithm to the Open Hole Tension Test by Using the Digital Image Correlation (이미지 상관법을 이용한 원공 인장 시편 변위 및 변형율 측정을 위한 알고리즘 개발에 관한 연구)

  • Choi, In Young;Kang, Young June;Hong, Kyung Min;Lee, Hak Seong;Kim, Seong Jong
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.2
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    • pp.121-128
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    • 2016
  • The mechanical jointing method is very important in the machine parts and structure. They are used by the bolts and rivet because it is very convenient to replace the parts and the structure. However, the mechanical jointing methods using the bolt and rivet needed the open hole. The machine parts life cycle is reduced because this open hole created the stress concentration. Therefore, the measurement methods are needed to evaluate phenomenon of the stress concentration. This paper discusses the development of the measurement algorithm using the digital image correlation methods to measure the strain distribution of the open hole. To implement the measurement algorithm using the DIC, the LabVIEW 2010 programming tool was used. To measure the strain distribution of the open hole, the tensile specimens having an open hole are made by using the aluminum 6061-T6. To secure the reliability of measurement result using the DIC, the DIC measurement results and FEM analysis results were compared.