• Title/Summary/Keyword: Particle Sphericity

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Dispersion Characteristics of Nonspherical Fume Micro-Particles in Laser Line Machining in Terms of Particle Sphericity (입자 구형도에 따른 레이저 선가공의 비구형 흄 마이크로 입자 산포 특성 연구)

  • Kim, Kyoungjin;Park, Joong-Youn
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.2
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    • pp.1-6
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    • 2022
  • This computational investigation of micro-sized particle dispersion concerns the fume particle contamination over target surface in high-precision laser line machining process of semiconductor and display device materials. Employing the random sampling based on probabilistic fume particle generation distributions, the effects of sphericity for nonspherical fume particles are analyzed for the fume particle dispersion and contamination near the laser machining line. The drag coefficient correlation for nonspherical particles in a low Reynolds number regime is selected and utilized for particle trajectory simulations after drag model validation. When compared to the corresponding results by the assumption of spherical fume particles, the sphericity of nonspherical fume particles show much less dispersion and contamination characteristics and it also significantly affects the particle removal rate in a suction air flow patterns.

The Effect of Fluid Flow on the Primary Particle of Al-7wt%Si Alloy in Electromagnetic Stirring (전자교반시 Al-7wt%Si합금의 초정입자에 미치는 유동의 영향)

  • Lim, Sung-Chul;Yoon, Eui-Pak
    • Journal of Korea Foundry Society
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    • v.16 no.6
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    • pp.565-575
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    • 1996
  • In this study, to gain the semi-solid alloy we employed the electromagnetic rotation by a induction motor of 3-phases and 2-poles for Al-7wt%Si alloy and observed the size of primary solid particle, distribution state of primary solid particle, the degree of sphericity, and fraction of primary solid for the evaluation of its results. The size of primary solid particle increases from $98{\mu}m$ to $118{\mu}m$ as solid fraction increases from 0.2 to 0.5. The degree of sphericity increased as the solid fraction increased. Solid particles obtained from the microstructures of isothermally held sample were coarsened and the degree of sphericity was enhanced as isothermal holding time increased. However, when the sample was stirred for more than 40min, solid particles merged together and liquid phase was entrapped within the cluster of solid particles. The size of primary solid particle was not changed significantly with the variation of input voltages by 160V over which solid particles began to merge together to be a large cluster of about $170{\mu}m$ at 180V. The standard deviation and the degree of sphericity were not changed significantly with the variation of input voltage.

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Effect of Particle Sphericity on the Rheological Properties of Ti-6Al-4V Powders for Laser Powder Bed Fusion Process (LPBF용 타이타늄 합금 분말의 유변특성에 대한 입자 구형도의 영향)

  • Kim, T.Y.;Kang, M.H.;Kim, J.H.;Hong, J.K.;Yu, J.H.;Lee, J.I.
    • Journal of Powder Materials
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    • v.29 no.2
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    • pp.99-109
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    • 2022
  • Powder flowability is critical in additive manufacturing processes, especially for laser powder bed fusion. Many powder features, such as powder size distribution, particle shape, surface roughness, and chemical composition, simultaneously affect the flow properties of a powder; however, the individual effect of each factor on powder flowability has not been comprehensively evaluated. In this study, the impact of particle shape (sphericity) on the rheological properties of Ti-6Al-4V powder is quantified using an FT4 powder rheometer. Dynamic image analysis is conducted on plasma-atomized (PA) and gas-atomized (GA) powders to evaluate their particle sphericity. PA and GA powders exhibit negligible differences in compressibility and permeability tests, but GA powder shows more cohesive behavior, especially in a dynamic state, because lower particle sphericity facilitates interaction between particles during the powder flow. These results provide guidelines for the manufacturing of advanced metal powders with excellent powder flowability for laser powder bed fusion.

Shear Resistance of Sandy Soils Depending on Particle Shape (모래 입자의 형상과 내부마찰각의 상관관계에 관한 연구)

  • Suh, Hyoung Suk;Jo, Yumin;Yun, Tae Sup;Kim, Kwang Yeom
    • Journal of the Korean Geotechnical Society
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    • v.32 no.6
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    • pp.41-48
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    • 2016
  • This study presents the correlations between quantified particle shape parameters and internal friction angles for nine sand specimens including six natural sands and three crushed sands. Specimens are subjected to 3D X-ray computed tomographic imaging and their particles are segmented through the aid of image processing techniques. Shapes of segmented particles are then quantified through two shape parameters such as sphericity and elongation. The direct shear apparatus enables us to measure peak and critical state friction angles of sand specimens of distinct relative densities. The gathered data show that decreasing sphericity and increasing elongation cause increases in peak and critical state friction angle with similar gradients.

The Effect of Electromagnetic Stirring on the Semi-Solid Microstructure of Cu-0.15wt%Zr Alloy (전자교반에 의한 Cu-0.5wt%Zr 합금의 반응고 조직제어에 관한 연구)

  • Lim, Sung-Chul;Lee, Heung-Bok;Kim, Kyung-Hoon;Kwon, Hyuk-Chon;Yoon, Eui-Pak
    • Journal of Korea Foundry Society
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    • v.26 no.1
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    • pp.40-45
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    • 2006
  • Most of the work reported concerned the semi-solid processing of low melting point alloys, and in particular light alloys of aluminum and magnesium. The purpose of this paper is to develop a semi-solid microstructure of Cu alloys using electromagnetic stirring applicable for squirrel cage rotor of induction motor. The size of primary solid particle and the degree of sphericity as a function of the variation in cooling rate, stirring speed, and holding time were observed. By applying electromagnetic stirring, primary solid particles became finer and rounder relative to as-cast sample. As the input frequency increased from 30 to 40 Hz, particle size decreased. The size of primary solid particle was found to be decreased with increasing cooling rate. Also, it decreased with stirring up to 3 minutes but increased above that point. The degree of sphericity became closer to be 1 with hold time. Semi-solid microstructure of Cu alloys, one of the high melting point alloys, could be controlled by electromagnetic stirring.

Analysis on Particle Shape Characteristics of Jumunjin Sand using Fourier Descriptor (Fourier descriptor를 이용한 주문진표준사의 형상특성분석)

  • Min, Tuk-Ki;Kim, Seong-Gon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.1182-1189
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    • 2010
  • The mechanical behavior of a granular material is governed by the applying effective stresses and its skeletal structure which is considered to be the packing of particles giving overall density and degree of anisotropic. Factors that affect soil packing are the particle size, size distribution and shape, and the arrangement of grain contact. Soil particle size and shape are the most important factor, but difficult to quantify. In this study, 2D Fourier analysis is applied to quantify the shape of granular particles. Jumunjin sand was used in the experiment and particle images are captured using an optical microscope. The results showed that three lower order Fourier descriptor are closely related with roundness, sphericity of the granular particle. Also statistical approach is used to determine roundness, form factor, elongation ratio, roughness of Jumunjin sand.

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Differences in Morphological Properties and Soil Moisture Characteristics Curve of Cultivated Land Derived from Major Parent Rocks in Yeong-nam Province Areas (영남지역 주요 모암지대별 밭토양 모래입자의 형태적 특성 및 토양수분특성곡선의 차이에 관한 연구)

  • Sonn, Yeon-Kyu;Jung, Yeun-Tae;Son, Il-Soo
    • Korean Journal of Soil Science and Fertilizer
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    • v.32 no.3
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    • pp.211-214
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    • 1999
  • To acknowledge the differences in soil physical properties of cultivated land derived from major parent rocks in Yeong-nam areas, we investigated Riley's projection sphericity(one of the morphological properties) of sand and made up Soil Moisture Characteristics Curve(SMCC). The averages in Riley s projection sphericity range from 0.63 to 0.67 in soils derived from Sedimentary rocks than 0.56 to 0.61 in soils derived from igneous rocks. In case of soils derived from igneous rocks, the Riley's projection sphericity is lower as the particle size get to be smaller. The differences of SMCC were larger in the fine loamy soils than in coarse loamy soils. The moisture retention was higher in the soils derived from Sedimentary rocks than in the soils derived from Igneous rocks. After we transformed the water retention into dimensionless scale value by available water ratio, the SMCC was nearly unchangeable in the tested soils except for fine loamy soils derived from Sedimentary rock, but was not correlated with soil texture or parent rocks.

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A New Model for the Analysis of Non-Spherical Particle Growth (새로운 비구형 입자 성장 해석 모델)

  • Jeong, Jae-In;Choi, Man-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.7
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    • pp.1020-1027
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    • 2000
  • A simple model for describing the non-spherical particle growth phenomena has been developed. In this model, we solve simultaneously particle volume and surface area conservation sectional equations that consider particles' non-sphericity. From the correlation between two conserved properties of sections, we can predict the evolution of the aggregates' morphology. This model was compared with a simple monodisperse-assumed model and more rigorous two-dimensional sectional model. For comparison, formation and growth of silica particles have been simulated in a constant temperature reactor environment. This new model showed good agreement with the detailed two-dimensional sectional model in total number concentration and primary particle size. The present model successfully predicted particle size distribution and morphology without costing very heavy computation load and memory needed for the analysis of two dimensional aerosol dynamics.

Microstructural Change in Rheocast AZ91D Magnesium Alloys with Stirring Rate and Isothermal Stirring Temperature (교반속도 및 등온교반온도에 따른 AZ91D 마그네슘합금 반응고 주조재의 미세조직 변화)

  • Yim, Chang-Dong;Shin, Kwang-Seon
    • Journal of Korea Foundry Society
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    • v.23 no.3
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    • pp.130-136
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    • 2003
  • Rheocasting of AZ91D magnesium alloys yielded the microstructure consisted of the spherical primary particles in the matrix which is different from conventional casting. Rheocast ingots were produced under various processing conditions using batch type rheocaster. Morphology of primary particles was changed from rosette-shape to spherical shape with increasing stirring rate$(V_s)$ and decreasing isothermal stirring temperature$(T_s)$. With increasing $V_s$, more effective shearing between the particles occurred rather than the agglomeration and clustering, so the primary particle size decreased. But with decreasing $T_s$, primary particle size increased mainly due to sintering and partially Ostwald ripening. The sphericity of primary particles increased with increasing $V_s$ and decreasing $T_s$ due to enhanced abrasion among the primary particles. The uniformity of primary particle size increased with increasing Vs and $T_s$.

Aspect Ratio Behavior of Grinding Particles with Variation of Particle Size by Wet Grinding (습식분쇄에 의한 입자크기 변화에 따른 분쇄입자의 종횡비 거동)

  • Choi, Jin Sam
    • Korean Journal of Materials Research
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    • v.30 no.5
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    • pp.223-230
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    • 2020
  • As a case study on aspect ratio behavior, Kaolin, zeolite, TiO2, pozzolan and diatomaceous earth minerals are investigated using wet milling with 0.3 mm media. The grinding process using small media of 0.3 pai is suitable for current work processing applications. Primary particles with average particle size distribution D50, ~6 ㎛ are shifted to submicron size, D50 ~0.6 ㎛ after grinding. Grinding of particles is characterized by various size parameters such as sphericity as geometric shape, equivalent diameter, and average particle size distribution. Herein, we systematically provide an overview of factors affecting the primary particle size reduction. Energy consumption for grinding is determined using classical grinding laws, including Rittinger's and Kick's laws. Submicron size is obtained at maximum frictional shear stress. Alterations in properties of wettability, heat resistance, thermal conductivity, and adhesion increase with increasing particle surface area. In the comparison of the aspect ratio of the submicron powder, the air heat conductivity and the total heat release amount increase 68 % and 2 times, respectively.