• 제목/요약/키워드: Part Stress Analysis Prediction

검색결과 50건 처리시간 0.026초

금형변형을 고려한 성형 CAE에서의 스프링백 예측정확도 향상 (Improvement in Prediction Accuracy of Springback for Stamping CAE considering Tool Deformation)

  • 박정수;최현준;김세호
    • 소성∙가공
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    • 제23권6호
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    • pp.380-385
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    • 2014
  • An analysis procedure is proposed to improve the prediction accuracy of springback as well as to evaluate the structural stability of the tooling used for fabricating a side sill part from UHSS. The analysis couples the stamping analysis and the subsequent analysis of the tool structural. The deformation and stress results for the tool structure are obtained from the proposed analysis procedure. The results show that the amount of deformation and stresses are so high that the tool structure must be reinforced and the tooling design must consider structural stability. Springback is predicted with CAE in order to compare the prediction accuracy between the given tool geometry and the geometry from the structural analysis. The simulation results with the deformed tool can predict the experimental springback tendency accurately.

손상역학을 이용한 용접부의 피로수명예측 (Fatigue Life Prediction of Weldment with Damage Mechanics)

  • 정흥진;유병찬
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2008년도 정기 학술대회
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    • pp.60-64
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    • 2008
  • According to previous research, welding-induced stress in steel structures can significantly affect the fatigue behaviour; it produces initial damage of weldiug part of structure locally and residual stresses reduce the fatigue strength after welding precess. In this study, through continuum damage mechanics, we can estimate the weldiug damage using the stress and strain history during welding process and the effect of welding residual stress for assessment of fatigue life. The variation of welding-induced stresses and strains need be traced precisely in advance for a reliable weldiug damage assessment. In this study, a damage and fatigue analysis techniques for steel structures with welding-induced residual stress are presented. First, We calculate the history of temperature according with welding process. And residual stress with a welding thermal history was evaluated by non-linear thermal stress analysis. Secondly, welding damage and fatigue life are estimated with kinetic damage law.

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운전하중하의 레인플로집계법을 이용한 화차 대차의 피로누적손상과 수명예측 (Fatigue Cumulative Damage and Life Prediction of Freight Bogie using Rainflow Counting Method under Service Loading)

  • 전주헌;백석흠;이경영;조석수;주원식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.114-119
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    • 2004
  • Endbeam is an important structural member of freight bogie for the support of service loading. In general, more than 25 years' durability is necessary. However, endbeam occur fatigue fracture in dynamic stress concentration location because comparatively strength and stiffness are low. Therefore, structure analysis is performed to evaluate structural problem of endbeam and local strain range as durability analysis. The number of cycles is extracted concerning the bogie in operation by measurement dynamic stress time history on critical part which is crack initiation in actual fact. At this time rainflow cycle counting is used to consider change of stress for operating condition. Based on the fatigue life curves and the stress analysis, the fatigue life of the endbeam is predicted and compared with the experimentally determined fatigue life, resulting in a fairly good correlation.

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중회귀분석을 통한 콘크리트궤도 레일 휨응력 예측식 (The Prediction Equation for Bending Stress of Rail in Concrete Track by the Linear Multiple Regression Analysis)

  • 성덕룡;임형준;이동욱;김박진;박용걸
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2010년도 춘계학술대회 논문집
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    • pp.315-323
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    • 2010
  • 장대레일 교체주기는 자갈궤도 레일두부 표면요철과 레일 휨피로의 상관관계 분석을 통해 산정되었다. 본 연구에서는 국내 도시철도(서울메트로) 콘크리트궤도에서 레일두부 표면요철량에 따른 레일 휨응력을 측정하였다. 또한, 콘크리트궤도 레일두부 표면요철, 속도와 레일 휨응력의 상관관계를 분석하였다. 결론적으로, 중회귀분석을 통해 운행속도(U), 표면요철(v, w)에 따른 레일 휨응력(Y) 예측식을 도출하였다. 본 연구결과는 콘크리트궤도 장대레일 교체주기를 수립하기 위한 기초데이터로 활용이 가능할 것이다.

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우주용 Hybrid DC-DC Converter 신뢰성 예측 (Reliability Prediction of Hybrid DC-DC Converter for Spacecrafts)

  • 김기태;김달석;박부희;안정진;김종만;장중순
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제10권3호
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    • pp.171-182
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    • 2010
  • The reliability prediction analysis is a feedback tool that designer uses to provide insight into the component designs. This insight may indicate sensitive components within the design. This paper examines predicted failure rates for hybrid dc-dc converter for spacecraft using MIL-HDBK-217F prediction methodology. The results from part count/stress analysis represent priority components that affect the converter failures. The high priority components are analyzed to find out stress factor based on MIL-HDBK-217F. This information provides an opportunity for designer to improve the reliability of the product in development process.

탄성지반상에 놓인 철근콘크리트 축대칭 쉘의 정적 및 동적 해석 (III) -비선형 정적거동을 중심으로- (Static and Dynamic Analysis of Reinforced Concrete Axisymmetric Shell on the Elastic Foundation -With Application to an Static Behavior Analysis of Axisymmetric Shell-)

  • 조진구
    • 한국농공학회지
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    • 제39권3호
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    • pp.72-82
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    • 1997
  • In all inelastic deformations time rate effects are always present to some degree. Whether or not their exclusion has a significant influence on the prediction of the material behaviour depends upon several factors. In the study of structural components under static loading conditions at normal temperature it is accepted that time rate effects are generally not important. However metals, especially under high temperatures, exhibit simultaneously the phenomena of creep and viscoplasticity. In this study, elastoplastic and elasto-viscoplastic models include nonlinear geometrical effects were developed and several numerical examples are also included to verify the computer programming work developed here in this work. Comparisons of the calculated results, for the elasto-viscoplastic analysis of an internally pressurised thick cylinder under plane strain condition, have shown that the model yields excellent results. The results obtained from the numerical examples for an elasto-viscoplastic analysis of the Nuclear Reinforced Concrete Containment Structure(NRCCS) subjected to an incrementally applied internal pressure were summarized as follows : 1. The steady state hoop stress distribution along the shell layer of dome and dome wall junction part of NRCCS were linearly behave and the stress in interior surfaces was larger than that in exterior. 2.However in the upper part of the wall of NRCCS the steady state hoop stress in creased linearly from its inner to outer surfaces, being the exact reverse to the previous case of dome/dome-wall junction part. 3.At the lower part of wall of NRCCS, the linear change of steady state hoop stress along its wall layer began to disturb above a certain level of load increase.

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인공부식재의 피로강도평가와 통계학적 수명예측에 관한 연구 (Life Prediction and Fatigue Strength Evaluation for Surface Corrosion Materials)

  • 권재도;진영준;장순식
    • 대한기계학회논문집
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    • 제16권8호
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    • pp.1503-1512
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    • 1992
  • 본 연구에서는 열화평가 및 수명예측에 있어서 가장 중요한 문제로 대두되는 기계구조물의 사용시간과 부식 정도에 대한 관계 곡선을 규명하기 위하여 실험실의 가혹 환경하에서 부식을 시키면서 표면을 측정한 데이터로 통계적인 파라메타(parame- ter)를 추정하여, 인공부식시킨 부식재로 피로 강도를 평가하고, 또 부식된 구조물의 잔존수명을 예측할 수 있는 하나의 방법을 제시하고저 한다.

직사각형 전지 케이스의 V-notch부 터짐 예측에 관한 연구 (Study on Bursting Prediction of Rectangular Battery Case with V-Notch)

  • 김상목;송우진;구태완;김정;강범수
    • 소성∙가공
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    • 제18권1호
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    • pp.59-66
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    • 2009
  • In this study, V-notch part has been considered as one of safety components in rectangular cup used for mobile device. This kind of safety component in rectangular cup with the V-notch part, which controls adequately the increased internal pressure in the rectangular cup, plays an important role to prevent the explosion from the excessive internal pressure. The protecting mechanism on the mobile device against the explosion is that a series of fracture on the V-notch part at the critical internal pressure level occurs. Therefore, it is very crucial to estimate accurately the working pressure range of the safety device. Relationship between the working internal pressure and fracture phenomenon at V-Notch part was investigated through numerical analysis using ductile fracture criteria. Integral value, I, of the used ductile fracture criteria was calculated from effective stress and strain, and then the bursting pressure of the V-notch part was extracted. Comparisons between the estimated and experimental results show that this systematic approach to predict bursting pressure using the ductile fracture criteria gives fairly good agreements.

3차원 유한요소법에 기초한 조질 압연 공정 해석 - Part II : 모델 개발 (3D Finite Element-based Study on Skin-pass Rolling - Part II : Development of the Model)

  • 윤성진;황상무
    • 소성∙가공
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    • 제25권2호
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    • pp.136-140
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    • 2016
  • Although the finite element method is a good tool to analyze skin-pass rolling, it is hard to be applied in the field because of its long calculation time. In the current study, simple numerical models were developed for the prediction of roll force and residual stress profiles along the strip width. These models are based on finite element analysis and a coupled solution of Sims’ equation and Hitchcock’s formula. The results indicate that plastic strains can be represented as in simple equations of the deformed roll profile and the initial thickness of the strip.

다방향으로 입체 보강된 복합재 노즐의 열탄성해석 (Thermo-Elastic Analysis of the Spatially Reinforced Composite Nozzle)

  • 유재석;김광수;이상의;김천곤
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.100-105
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    • 2002
  • This paper predicts the material properties of spatially reinforced composites (SRC) and analyzes the thermo-elastic behavior of a kick motor nozzle manufactured from that material. To find the appropriate SRC structure for the nozzle throat that satisfies given design conditions, the equivalent material properties of the SRC are predicted using the superposition method for those of rod and matrix. Studied are the elastic behavior, temperature distribution, and thermo-elastic behavior of a kick motor nozzle composed of carbon/carbon SRC as a throat part. The elastic deformation of the nozzle composed of 3D carbon/carbon SRC shows asymmetry in a circumferential direction. However, 4D carbon/carbon SRC nozzle shows uniform deformation in the circumferential direction. Stress concentration in connecting parts of the kick motor nozzle is ultimately high due to the high temperature gradient in each connecting part. The thermo-elastic deformations of both the 3D and the 4D SRC nozzles are uniform in the circumferential direction due to the isotropy of CTE of each SRC. The deformation of the 3D SRC nozzle is a slightly smaller than that of the 4D SRC nozzle in the nozzle throat, which is favorably effective on rocket thrust. The circumferential stress is the most critical component of the kick motor nozzle. The 4D SRC nozzle having 1,1,1,1.7 diameters in each direction has the smallest circumferential stress among several SRC nozzles.

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