• Title/Summary/Keyword: Parametric rolling

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Design Optimization on End Coupling as a Power Transmission Component for Aluminum Hot Rolling Process (알루미늄 열간 압연공정의 동력 전달용 커플링에 대한 최적화 설계)

  • Lee, Hyun-Seung;Lee, Young-Shin
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.1
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    • pp.1-6
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    • 2012
  • The End Coupling is main component of the aluminum hot roll process. The End Coupling is used for transmission of rotational power with heavy-duty load. Fracture of the End Coupling cause serious economic losses because an End Coupling is a very expensive component and it takes a long time to repair it. Therefore, preventing the destruction of the End Coupling is essential for ensuring a long mechanical life cycle. In this paper, the parametric study on the End Coupling was performed in order to minimize maximum stress under operation loads. To verify the interference of spindle assembly with modified End Coupling, kinematics simulation was performed by applying the various combination type and dynamic boundary condition of the spindle assembly. The interference of optimized model was not occurred during combination process and driving process. As a result of an optimum design for life extension on End Coupling, the maximum stress of modified End Coupling was lower than that of the initial model by 26%.

Modeling of blend surfaces by Non Uniform B-spline surface patches (Non Uniform B-spline(NUB) 곡면에 의한 블랜드 곡면의 모델링)

  • Yoo, Woo-Sik;Jeong, Hoi-Min
    • Journal of Korean Institute of Industrial Engineers
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    • v.26 no.2
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    • pp.95-100
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    • 2000
  • Presented in this paper is a scheme for constructing ball rolling blends of a non-uniform B-spline surface(NUBS) patches. Ball rolling blending is a popular technique for blending between parametric surfaces. Along the "common edge" of a pair of "base surfaces" to be blended, a sequence of "ball positions" is sampled. The radius of the ball may vary along the line. At each sampling point, a ball center point and a pair of ball contact points are computed by applying a Jacobian inversion method. Using ball contact points, the constructing scheme of blend NUBS patches consists three steps; 1) determination of intermediate control vertices; 2) determination of boundary vectors; 3) determination of B-spline control vertices. The proposed blending scheme has been tested in a Omega CAM system and found to be working satisfactorily.

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A Study on the Optimum Design for the Discharge Port of a R410A Rotary Compressor (R410A 로타리 압축기의 토출구 최적설계에 관한 연구)

  • 김현진;이태진;박신규;황인수
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.12
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    • pp.1245-1254
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    • 2001
  • For a R410A-rolling piston type rotary compressor model which was modified by reducing the cylinder height and shaft eccentricity from R22-compressor version, numerical simulation has been carried out and simulation results have been found to be compared fairly well with those of measurements. EER of this first version of R410A compressor was 4.8% lower than that of R22 compressor. To improve the performance of the R410A compressor model, parametric study on the design parameters related to the discharge port system has been performed by using the numerical simulation program, and optimum conditions for the highest EER have been obtained with the aid of Taguchi method. With the optimized discharge port configuration, EER has been improved by 1.7%.

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Analysis and Experiments on the Thread Rolling Process for Micro-Sized Screws Part I: Process Parameter Analysis by Finite-Element Simulation (마이크로 체결부품 전조성형공정에 관한 해석 및 실험적 고찰(Part I: 유한요소 해석기반 공정변수 영향분석))

  • Song, J.H.;Lee, J.;Lee, H.J.;Lee, G.A.;Park, K.D.;Ra, S.W.;Lee, H.W.
    • Transactions of Materials Processing
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    • v.20 no.8
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    • pp.581-587
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    • 2011
  • The production of high-precision micro-sized screws, used to fasten parts of micro devices, generally utilizes a cold thread-rolling process and two flat dies to create the teeth. The process is fairly complex, involving parameters such as die shape, die alignment, and other process variables. Thus, up-front finite-element(FE) simulation is often used in the system design procedure. The final goal of this paper is to produce high-precision screw with a diameter of $800{\mu}m$ and a thread pitch of $200{\mu}m$ (M0.8${\times}$P0.2) by a cold thread rolling process. Part I is a first-stage effort, in which FE simulation is used to establish process parameters for thread rolling to produce micro-sized screws with M1.4${\times}$P0.3, which is larger than the ultimate target screw. The material hardening model was first determined through mechanical testing. Numerical simulations were then performed to find the effects of such process parameters as friction between work piece and dies, alignment between dies and material. The final shape and dimensions predicted by simulation were compared with experimental observation.

Modified pendular vibration absorber for structures under base excitation

  • Pezo Eliot, Z.;Goncalves, Paulo B.
    • Structural Engineering and Mechanics
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    • v.66 no.2
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    • pp.161-172
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    • 2018
  • The passive control of structures using a pendulum tuned mass damper has been extensively studied in the technical literature. As the frequency of the pendulum depends only on its length and the acceleration of gravity, to tune the frequency of the pendulum with that of the structure, the pendulum length is the only design variable. However, in many cases, the required length and the space necessary for its installation are not compatible with the design. In these cases, one can replace the classical pendulum by a virtual pendulum which consists of a mass moving over a curved surface, allowing thus for a greater flexibility in the absorber design, since the length of the pendulum becomes irrelevant and the shape of the curved surface can be optimized. A mathematical model for a building with a pendular tuned mass damper and a detailed parametric analysis is conducted to study the influence of this device on the nonlinear oscillations and stability of the main system under harmonic and seismic base excitation. In addition to the circular profiles, different curved surfaces with softening and hardening characteristics are analyzed. Also, the influence of impact on energy dissipation is considered. A detailed parametric analysis is presented showing that the proposed damper can not only reduce sharply the displacements, and consequently the internal forces in the main structure, but also the accelerations, increasing user comfort. A review of the relevant aspects is also presented.

Study on Fuel Lubrication Performance of a High Speed Rolling Element Bearing (소형 고속 구름베어링의 연료윤활 특성 연구)

  • Kim, Ki-Tae;Kim, Sung-Kyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.424-426
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    • 2008
  • A parametric study was carried out to find the fuel lubrication performance of high speed small rolling element bearings. Both MIL-PRF-7808 turbine oil and JP-8 aircraft fuel were used as the lubricant to compare the operational characteristics. 17 mm inner diameter deep groove ball bearing and 20 mm cylindrical roller bearing were used. A high speed bearing test rig was developed and the testing was done with varying applied load, cooling air temperature, lubricant flow rate, and speed. Fuel caused more cage wear than oil for ball bearing with increasing axial load and rotational speed. The bearing temperature using fuel was lower than that using oil, and this seems to be the result of the high cooling capacity of fuel. According to various tests, the fuel lubrication is applicable for the lubrication on the main shaft bearings of expendable small gas turbines.

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Soil Stress Analysis Using Discrete Element Method for Plate-Sinkage Tests (DEM 모델을 이용한 평판재하시험의 토양 수직응력 해석)

  • Jang, Gichan;Lee, Soojin;Lee, Kyu-Jin
    • Korean Journal of Computational Design and Engineering
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    • v.20 no.3
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    • pp.230-237
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    • 2015
  • Soil deformation on the off-load ground is significantly affected by soil conditions, such as soil type, water content, and etc. Thus, the soil characteristics should be estimated for predicting vehicle movements on the off-load conditions. The plate-sinkage test, a widely-used experimental test for predicting the wheel-soil interaction, provides the soil characteristic parameters from the relationship between soil stress and plate sinkage. In this study, soil stress under the plate-sinkage situation is calculated by the DEM (Discrete Element Method) model. We developed a virtual soil bin with DEM to obtain the vertical reaction forces under the plate pressing the soil surface. Also parametric studies to investigate effects of DEM model parameters, such as, particle density, Young's modulus, dynamic friction, rolling friction, and adhesion, on the characteristic soil parameters were performed.

Parametric Study about Real Train Loading to Investigate Lateral Dynamic Characteristics of Steel Plate Girder Bridge (무도상 판형교의 횡거동 분석을 위한 주행하중 매개변수 연구)

  • Kim, Hyun-Min;Oh, Ji-Taek;Lee, So-Jin
    • Proceedings of the KSR Conference
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    • 2003.10b
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    • pp.472-476
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    • 2003
  • A real train load fluctuates along the track because of complicated movements(Bouncing, Rolling, Pitching and Yawing) and rail conditions. This research has for its object in development of a numerical train load model including fluctuation characteristics of lateral forces. It is based on Klingel movement theory of a wheelset on straight track. it presents a propriety of application by comparison between a 3D-Numerical analysis result using this train load model and a measured data. And this paper presents further study subject to improve a method about the train load modeling.

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A Study on Forming of Micro Rib Barriers by Roll Forming Technique (롤 포밍에 의한 미세 격벽 성형에 대한 연구)

  • Park, Jong-Jin;Hwang, Han-Sub
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1136-1141
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    • 2003
  • Among various methods to manufacture the PDP barrier ribs, the pressing and the roll forming methods are simple and economical because they form the ribs by utilizing the plastic flow of the green tape in a relatively short time without generating air-polluting dusts. In the present study, the roll forming method was investigated by experiments as well as numerical analyses and in result the groove roll and the preform were designed. The effect of draft angle, comer radius, and initial thickness of the green tape on the plastic flow was examined by a series of parametric studies. The preform was recommended to ease the plastic flow into the grooves and to avoid the occurrence of crack during rolling and sintering processes.

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Knowledge based configuration design of a train vehicle body using CATIA (CATIA를 활용한 철도차량 차체 지식기반 형상설계)

  • Hwang Ho-Yon;Lee Jae-Young;Yang Doh-Chul;Kwon Tae-Soo;Jung Hyun-Seung
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.362-369
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    • 2005
  • In this paper, a research for the knowledge based configuration design software development of a train vehicle has been presented. Parametric design and knowledge based design concepts have been introduced for rapid design changes and analyses using a commercial CAD software, $CATIA^{/circledR}$ Knowledgeware module. Positions and dimensions of door, small window, large window, and number of seats were used as design parameters. It is crucial for train vehicle design because it enables rapid conceptual design by instant configuration changes. The results of this research can be used as one sub module of the multidisciplinary train vehicle design software and provide a basic data for rolling stock behavior and driver cab ergonomics of a train vehicle.

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