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A study on the fiber orientation and mechanical characteristics of injection molded fiber-reinforced plastic for the rigidity improvement of automotive parts (자동차 부품의 강성 보강을 위한 섬유강화 플라스틱 사출성형품의 섬유 배향 및 기계적 특성에 관한 연구)

  • Eui-Chul Jeong;Yong-Dae Kim;Jeong-Won Lee;Seok-Kwan Hong;Sung-Hee Lee
    • Design & Manufacturing
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    • v.16 no.4
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    • pp.24-33
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    • 2022
  • Fiber-reinforced plastics(FRPs) have excellent specific stiffness and strength, so they are usually used as automotive parts that require high rigidity and lightweight instead of metal. However, it is difficult to predict the mechanical properties of injection molded parts due to the fiber orientation and breakage of FRPs. In this paper, the fiber orientation characteristics and mechanical properties of injection molded specimens were evaluated in order to fabricate automotive transmission side covers with FRPs and design a rib structure for improvement of their rigidity. The test molds were designed and manufactured to confirm the fiber orientation characteristics of each position of the injection molded standard plate-shaped specimens, and the tensile properties of the specimens were evaluated according to the injection molding conditions and directions of specimens. A gusset-rib structure was designed to improve the additional structural rigidity of the target products, and a proper rib structure was selected through the flexural tests of the rib-structured specimens. Based on the evaluation of fiber orientation and mechanical characteristics, the optimization analyses of gate location were performed to minimize the warpage of target products. Also, the deformation analyses against the internal pressure of target product were performed to confirm the rigidity improvement by gusset-rib structure. As a result, it could be confirmed that the deformation was reduced by 27~37% compared to the previous model, when the gusset-rib structure was applied to the joining part of the target products.

Development of a Flexure Yielding Steel Damper for Concentrically Braced Frames (중심가새골조의 내진성능향상을 위한 휨항복댐퍼의 개발)

  • Seong-Hoon, Jeong;Ali, Ghamari
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.35 no.6
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    • pp.381-386
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    • 2022
  • This paper details the analytical and experimental studies performed to propose a steel damper based on the flexural yielding mechanism. The damper is composed of a set of damping plates that are designed to yield in flexure. The comparison of experimental and finite element analysis results indicate that the analytical approach adopted in this study should be appropriate to perform sensitivity studies on the geometries of the damping plates. Although the damper is originally proposed to work based on the flexural mechanism, it is observed that the contribution of the tensile behavior of the damping plate could be considerable. As the thickness of the damping plate increases, the plastic energy due to the flexural yield increases. As the thickness of the damping plate decreases, the contribution of the tensile behavior increases, and the shape of the hysteresis loop distorts.

Experimental and numerical research on the behavior of steel-fiber-reinforced-concrete columns with GFRP rebars under axial loading

  • Iman Saffarian;Gholam Reza Atefatdoost;Seyed Abbas Hosseini;Leila Shahryari
    • Structural Engineering and Mechanics
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    • v.86 no.3
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    • pp.399-415
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    • 2023
  • This paper presents the experimental and numerical evaluations on the circular SFRC columns reinforced GFRP rebars under the axial compressive loading. The test programs were designed to inquire and compare the effects of different parameters on the columns' structural behavior by performing experiments and finite element modeling. The research variables were conventional concrete (CC), fiber concrete (FC), types of longitudinal steel/GFRP rebars, and different configurations of lateral rebars. A total of 16 specimens were manufactured and categorized into four groups based on different rebar-concrete arrangements including GRCC, GRFC, SRCC, and SRFC. Adding steel fibers (SFs) into the concrete, it was essential to modify the concrete damage plastic (CDP) model for FC columns presented in the finite element method (FEM) using ABAQUS 6.14 software. Failure modes of the columns were similar and results of peak loads and corresponding deflections of compression columns showed a suitable agreement in tests and numerical analysis. The behavior of GFRP-RC and steel-RC columns was relatively linear in the pre-peak branch, up to 80-85% of their ultimate axial compressive loads. The axial compressive loads of GRCC and GRFC columns were averagely 80.5% and 83.6% of axial compressive loads of SRCC and SRFC columns. Also, DIs of GRCC and GRFC columns were 7.4% and 12.9% higher than those of SRCC and SRFC columns. Partially, using SFs compensated up to 3.1%, the reduction of the compressive strength of the GFRP-RC columns as compared with the steel-RC columns. The effective parameters on increasing the DIs of columns were higher volumetric ratios (up to 12%), using SFs into concrete (up to 6.6%), and spiral (up to 5.5%). The results depicted that GFRP-RC columns had higher DIs and lower peak loads compared with steel-RC columns.

The Influence of Negative Skin Friction on Piles in Groups Connected to a Cap (부마찰력이 작용하는 기초판으로 연결된 군말뚝의 거동)

  • Lee, Cheol-Ju;Park, Byung-Soo
    • Journal of the Korean Geotechnical Society
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    • v.22 no.8
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    • pp.25-31
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    • 2006
  • Over the years the investigation of behaviour of piles in groups connected to a cap in consolidating soil has attracted far less attention than the study of isolated piles in groups. In this paper, a series of three-dimensional numerical simulations have been performed to study the behaviour of pile groups connected to a cap in consolidating ground. Both elastic no-slip and elasto-plastic slip analyses were considered. Based on the analysis results, when piles were connected to a cap, tensile forces were developed near the pile head at the outer piles. Elastic solution and no-slip analysis over-predicted the tensile force near the pile head for outer piles. Relatively speaking, the number of piles in a group is more important than the pile spacing in terms of the influence of negative skin friction on the pile behaviour. The issue on the development of tensile forces on the pile head at the outer piles is perhaps needed to be carefully considered in the pile design to prevent the damages of the pile-cap connection.

Estimation of Pile Tension Loads Induced by Excavation in Singapore Soft Clay Applying a Pile-Plugged Jet Grouted Slab (말뚝-그라우트 슬라브가 적용된 싱가포르 연약지반 굴착 시 말뚝 인장력 산정에 관한 연구)

  • Lee, Seung-Rae;Park, Hyun-Ku;Shim, Jai-Beom;Lim, Seok-San;Shin, Kang-Ho
    • Journal of the Korean Geotechnical Society
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    • v.25 no.9
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    • pp.77-92
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    • 2009
  • In the present paper, a numerical study was carried out for a reasonable and realistic evaluation of tension loads in piles during deep excavation in Singapore soft soil applying pile-plugged jet grouted slab. Based on 2-dimensional finite element analyses using linear elastic-perfectly plastic soil model obeying Mohr-Coulomb failure criterion, effects of pile-plugged jet grouted slab on the stability during excavation were examined, and a parametric study was also conducted to investigate critical influencing parameters in the estimation of reliable pile tension loads. Finally, based on the Modified Cam-Clay model, pile tension loads were estimated by considering on-going consolidation state of the Singapore clay deposit and the range of critical parameters observed during laboratory tests.

Shearing Characteristics of Aluminium Rods Using Plane Strain - Shear Box Test and Close Range Photogrammetric Technique (평면변형률 전단시험과 근거리 사진계측기법을 통한 알루미늄 봉의 전단특성)

  • Lee, Yong-Joo;Song, Ki-Jung
    • Journal of the Korean Geotechnical Society
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    • v.26 no.8
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    • pp.5-14
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    • 2010
  • To simulate two-dimensional plane-strain conditions in the laboratory model test, the side frictional resistance between the soil and thick glass or plastic sheet of the soil container should be reduced as much as possible. However, in fact this side friction cannot be removed completely. In this paper, the ground model simulated as a multi-sized aluminium rod mixture was introduced to get rid of the side frictional resistance and applied to the laboratory shear box test. In addition, an application of the close range photogrammetric technique to the shear box test was validated. As a result, it was found that a mean value of dilation angle from the close range photogrammetry was close to the dilation angle defined by the curve of shear strain vs. volumetric strain.

Research on hysteretic characteristics of EBIMFCW under different axial compression ratios

  • Li, Sheng-cai;Lin, Qiang
    • Earthquakes and Structures
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    • v.22 no.5
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    • pp.461-473
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    • 2022
  • Energy-saving block and invisible multiribbed frame composite wall (EBIMFCW) is an important shear wall, which is composed of energy-saving blocks, steel bars and concrete. This paper conducted seismic performance tests on six 1/2-scale EBIMFCW specimens, analyzed their failure process under horizontal reciprocating load, and studied the effect of axial compression ratio on the wall's hysteresis curve and skeleton curve, ductility, energy dissipation capacity, stiffness degradation, bearing capacity degradation. A formula for calculating the peak bearing capacity of such walls was proposed. Results showed that the EBIMFCW had experienced a long time deformation from cracking to failure and exhibited signs of failure. The three seismic fortification lines of the energy-saving block, internal multiribbed frame, and outer multiribbed frame sequentially played important roles. With the increase in axial compression ratio, the peak bearing capacity and ductility of the wall increased, whereas the initial stiffness decreased. The change in axial compression ratio had a small effect on the energy dissipation capacity of the wall. In the early stage of loading, the influence of axial compression ratio on wall stiffness and strength degradation was unremarkable. In the later stage of loading, the stiffness and strength degradation of walls with high axial compression ratio were low. The displacement ductility coefficients of the wall under vertical pressure were more than 3.0 indicating that this wall type has good deformation ability. The limit values of elastic displacement angle under weak earthquake and elastic-plastic displacement angle under strong earthquake of the EBIMFCW were1/800 and 1/80, respectively.

Numerical analysis of segmental tunnel linings - Use of the beam-spring and solid-interface methods

  • Rashiddel, Alireza;Hajihassani, Mohsen;Kharghani, Mehdi;Valizadeh, Hadi;Rahmannejad, Reza;Dias, Daniel
    • Geomechanics and Engineering
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    • v.29 no.4
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    • pp.471-486
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    • 2022
  • The effect of segmental joints is one of main importance for the segmental lining design when tunnels are excavated by a mechanized process. In this paper, segmental tunnel linings are analyzed by two numerical methods, namely the Beam-Spring Method (BSM) and the Solid-Interface Method (SIM). For this purpose, the Tehran Subway Line 6 Tunnel is considered to be the reference case. Comprehensive 2D numerical simulations are performed considering the soil's calibrated plastic hardening model (PH). Also, an advanced 3D numerical model was used to obtain the stress relaxation value. The SIM numerical model is conducted to calculate the average rotational stiffness of the longitudinal joints considering the joints bending moment distribution and joints openings. Then, based on the BSM, a sensitivity analysis was performed to investigate the influence of the ground rigidity, depth to diameter ratios, slippage between the segment and ground, segment thickness, number of segments and pattern of joints. The findings indicate that when the longitudinal joints are flexible, the soil-segment interaction effect is significant. The joint rotational stiffness effect becomes remarkable with increasing the segment thickness, segment number, and tunnel depth. The pattern of longitudinal joints, in addition to the joint stiffness ratio and number of segments, also depends on the placement of longitudinal joints of the key segment in the tunnel crown (similar to patterns B and B').

Deformation analysis of shallow tunneling with unconsolidated soil using nonlinear numerical modeling (비선형 수치모델링을 이용한 미고결 지반 저토피 터널의 변형해석)

  • Lee, Jae-Ho;Kim, Young-Su;Yoo, Ji-Hyeung;Jeong, Yun-Young
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.12 no.2
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    • pp.105-116
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    • 2010
  • The estimation of surface settlement, ground behavior and tunnel displacement are the main factors in urban tunnel design with shallow depth and unconsolidated soil. On deformation analysis of shallow tunnel, it is important to identify possible deformation mechanism of shear bands developing from tunnel shoulder to the ground surface. This paper investigated the effects of key design parameter affecting deformation behavior by numerical analysis using nonlinear model incorporating the reduction of shear stiffness and strength parameters with the increment of the maximum shear strain after the initiation of plastic yielding. Numerical parametric studies are carried out to consider the reduction of shear stiffness and strength parameters, horizontal stress ratio, cohesion and shotcrete thickness.

A study on strength reinforcement of one-sided reinforced hybrid laminates made of 22MnB5 and carbon fiber reinforced plastics (22MnB5 / 탄소섬유 강화 플라스틱으로 제작된 단면 보강 하이브리드 적층판의 강도 보강에 관한 연구)

  • Lee, Hwan-Ju;Jeon, Young-Jun;Kim, Dong-Earn
    • Design & Manufacturing
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    • v.16 no.2
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    • pp.1-6
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    • 2022
  • As environmental regulations are strengthened, automobile manufacturers continuously research lightweight structures based on carbon fiber reinforced plastic (CFRP). However, it is difficult to see the effect of strength reinforcement when using a single CFRP material. To improve this, a hybrid laminate in which CFRP is mixed with the existing body structural steel was proposed. In this paper, CFRP patch reinforcement is applied to each compression/tensile action surface of a 22MnB5 metal sheet, and it was evaluated through a 3-point bending experiment. Progressive failure was observed in similar deflection on bending deformation to each one-sided reinforced specimen. After progressive failure, the tensile reinforced specimen was confirmed to separate the damaged CFRP patch and 22MnB5 sheet from the center of the flexure. The compression reinforced specimen didn't separate that CFRP patch and 22MnB5, and the strength reinforcement behavior was confirmed. In the compression reinforced specimen, damaged CFRP patches were observed at the center of flexure during bending deformation. As a result of checking the specimen of the compression reinforcement specimen with an optical microscope, It is confirmed that the damaged CFRP patch and the reinforced CFRP patch overlapped, resulting in a concentrated load. Through the experimental results, the 22MnB5 strength reinforcement characteristics according to the reinforcement position of the CFRP patch were confirmed.