• Title/Summary/Keyword: Paper factory

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Influence Study of Aluminum Dross on Polypropylene Matrix-Polymer Composite Material Properties

  • Kongchatree, Khanob;Yaemphuan, Paiboon;Kaewwichit, Jesada;Roybang, Waraporn;Kimapong, Kittipong
    • International Journal of Advanced Culture Technology
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    • v.3 no.1
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    • pp.138-144
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    • 2015
  • This paper is aimed to study the influence of aluminium dross from Thai aluminum casting factory on polypropylene matrix-polymer composite material properties. The summarized experimental results are as follows. An increase in the amount of aluminum dross polymer composite material affected to increase hardness, modulus of elasticity and abrasion resistance. However, the increase of the aluminum dross had no effects to change the yield strength and the melting temperature of the polymer composite material. The aluminum dross also affected to form the crystallinity at $117-122^{\circ}C$ and directly increased the rigid property of the composite materials. The microstructure examination revealed that the aluminum dross was located in a polymer matrix and affected to increase the dark colour of the polymer composite material.

Intelligent Fault Diagnosis System for Enhancing Reliability of Coil-Spring Manufacturing Process

  • Hur Joon;Baek Jun Geol;Lee Hong Chul
    • Journal of the Korea Safety Management & Science
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    • v.6 no.3
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    • pp.237-247
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    • 2004
  • The condition of the manufacturing process in a factory should be diagnosed and maintained efficiently because any unexpected disorder in the process will be reason to decrease the efficiency of the overall system. However, if an expert experienced in this system leaves, there will be a problem for the efficient process diagnosis and maintenance, because disorder diagnosis within the process is normally dependent on the expert's experience. This paper suggests a process diagnosis using data mining based on the collected data from the coil-spring manufacturing process. The rules are generated for the relations between the attributes of the process and the output class of the product using a decision tree after selecting the effective attributes. Using the generated rules from decision tree, the condition of the current process is diagnosed and the possible maintenance actions are identified to correct any abnormal condition. Then, the appropriate maintenance action is recommended using the decision network.

A Study on the Defect Classification of Low-contrast·Uneven·Featureless Surface Using Wavelet Transform and Support Vector Machine (웨이블렛변환과 서포트벡터머신을 이용한 저대비·불균일·무특징 표면 결함 분류에 관한 연구)

  • Kim, Sung Joo;Kim, Gyung Bum
    • Journal of the Semiconductor & Display Technology
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    • v.19 no.3
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    • pp.1-6
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    • 2020
  • In this paper, a method for improving the defect classification performance in steel plate surface has been studied, based on DWT(discrete wavelet transform) and SVM(support vector machine). Surface images of the steel plate have low contrast, uneven, and featureless, so that the contrast between defect and defect-free regions is not discriminated. These characteristics make it difficult to extract the feature of the surface defect image. In order to improve the characteristics of these images, a synthetic images based on discrete wavelet transform are modeled. Using the synthetic images, edge-based features are extracted and also geometrical features are computed. SVM was configured in order to classify defect images using extracted features. As results of the experiment, the support vector machine based classifier showed good classification performance of 94.3%. The proposed classifier is expected to contribute to the key element of inspection process in smart factory.

A Study on the Reliability Improvement of RFID System (REID 시스템의 신뢰성 향상에 관한 연구)

  • Ham, Jung-Ki;Lee, Cheong-Jin;Kwon, Oh-Heung
    • Journal of Digital Contents Society
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    • v.7 no.3
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    • pp.169-174
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    • 2006
  • In recent years, RFID is widely used in industrial applications including factory, material flow, logistics and defense areas. In this paper, The convolutional encoding and viterbi decoding is also implemented to improve the system performance. in an FPGA chip. The used convolution code is constraint length K=3 and rate R=1/2. The length of command frame and response frame is total of 48bits consisting of SOF 8 bits, command 16 bits, CRC 16 bit, and EOF 8 bits. And also the frame error rates are measured under the channel of line-of-sight and non line-of-sight, respectively. The performances are analyzed with FSK modulation only and FSK modulation added with convolutional encoding. These two measured results are compared with that of a RFID system with ASK modulation.

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Detection of Manufacturing Defects in Stiffness of CFTA Girder using Static Loading (정적 시험을 사용한 CFTA거더의 제조시 강성 결함 탐색)

  • Kim, Doo-Kie;Alfahdawi, Nathem;Cui, Jintao;Park, Kyung-Hoon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.1
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    • pp.109-116
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    • 2012
  • This paper presents a study on the nonlinear behavior of an innovative bridge girder made from concrete-filled and tied tubular steel arch (CFTA) under static loading. Manufacturing of the CFTA girder may have defects which may highly affect the symmetry and performance of the structure. A simple method is proposed by using stiffness extracted from static test data to detect manufacturing defects of the CFTA girder. A three-dimensional finite element model was used in the numerical analysis in order to verify the method. The proposed method was experimentally validated through static tests of the CFTA girder. The application of the proposed method showed that it is effective in identifying invisible manufacturing defects of the CFTA girder, especially for mass production of a standard type in the factory.

Big Data Refining System for Environmental Sensor of Continuous Manufacturing Process using IIoT Middleware Platform (IIoT 미들웨어 플랫폼을 활용한 연속 제조공정의 환경센서 빅데이터 정제시스템)

  • Yoon, Yeo-Jin;Kim, Tea-Hyung;Lee, Jun-Hee;Kim, Young-Gon
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.18 no.4
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    • pp.219-226
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    • 2018
  • IIoT(Industrial Internet of Thing) means that all manufacturing processes are informed beyond the conventional automation of process automation. The objective of the system is to build an information system based on the data collected from the sensors installed in each process and to maintain optimal productivity by managing and automating each process in real time. Data collected from sensors in each process is unstructured and many studies have been conducted to collect and process such unstructured data effectively. In this paper, we propose a system using Node-RED as middleware for effective big data collection and processing.

Slab Design of U-Channel Bridge Considering Construction Sequence (시공단계를 고려한 U-Channel Bridge의 슬래브 설계)

  • Choi, Dong-Ho;Kim, Sung-Jae;Jun, Sung-Yong;Kim, Yong-Sik;Kim, Sung-Won
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.265-268
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    • 2008
  • In this paper behavior of U-Channel Bridge (UCB) and the slab design considering construction sequence was studied. The segments of UCB are produced in the factory and transported to the site by trailers, and the segments are fabricated in the construction field. In this sequence the supporting conditions are changed. Four steps that were the segment precasting step, the segment carrying step, the segment placed on the erection beam step, and the completion step were chosen by supporting condition. In each step model using the frame and plate elements was proposed and structural analysis was performed. Four construction steps were to be considered in the process of slab analysis. The design method of slab was proposed considering construction sequence.

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A Comparative Study on the Factors Affecting User Satisfaction of Open Markets in Korea and China : Based on Hofstede's Cultural Dimensions Theory (한국과 중국의 오픈마켓 사용자의 만족에 영향을 미치는 요인에 대한 비교 연구 : Hofstede의 문화차원 이론을 중심으로)

  • Yan, Guo;Ahn, Hyunchul
    • Journal of Information Technology Applications and Management
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    • v.20 no.2
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    • pp.193-210
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    • 2013
  • China has emerged as the world's factory since the economic reform in 1987, and the Chinese economy has been growing at a rapid pace. Now, China is considered as one of the biggest markets in the world. Thus, many Korean IT service companies including open market operators have interests in expanding their business into China. However, to be successful in Chinese online shopping market, Korean open market operators should check the cultural differences between the online shoppers in Korea and China at first, Under this background, this study proposes the factors affecting user satisfaction in open market services based on the revised Delone and McLean model. Then, it investigates the differences in the effects of these factors across Korea and China. For empirical analysis, we collected the survey data from open market users in both countries, and applied multiple regression analysis to the data. As a result, we found significant differences between Korean and Chinese open market users. Also, we found that most of these differences could be explained using Hofstede's Cultural Dimensions theory. The findings of this paper imply that Korean and Chinese users may respond differently to IT services, though Korea and China are geographically close and share a similar cultural background.

A Milestone Generation Algorithm for Efficient Control of FAB Process in a Semiconductor Factory (반도체 FAB 공정의 효율적인 통제를 위한 생산 기준점 산출 알고리듬)

  • Baek, Jong-Kwan;Baek, Jun-Geol;Kim, Sung-Shick
    • Journal of Korean Institute of Industrial Engineers
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    • v.28 no.4
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    • pp.415-424
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    • 2002
  • Semiconductor manufacturing has been emerged as a highly competitive but profitable business. Accordingly it becomes very important for semiconductor manufacturing companies to meet customer demands at the right time, in order to keep the leading edge in the world market. However, due-date oriented production is very difficult task because of the complex job flows with highly resource conflicts in fabrication shop called FAB. Due to its cyclic manufacturing feature of products, to be completed, a semiconductor product is processed repeatedly as many times as the number of the product manufacturing cycles in FAB, and FAB processes of individual manufacturing cycles are composed with similar but not identical unit processes. In this paper, we propose a production scheduling and control scheme that is designed specifically for semiconductor scheduling environment (FAB). The proposed scheme consists of three modules: simulation module, cycle due-date estimation module, and dispatching module. The fundamental idea of the scheduler is to introduce the due-date for each cycle of job, with which the complex job flows in FAB can be controlled through a simple scheduling rule such as the minimum slack rule, such that the customer due-dates are maximally satisfied. Through detailed simulation, the performance of a cycle due-date based scheduler has been verified.

Rules of Three Untrained Workers' Assignment Optimization in Reset Limited-Cycled Model with Multiple Periods

  • Song, Peiya;Kong, Xianda;Yamamoto, Hisashi;Sun, Jing;Matsui, Masayuki
    • Industrial Engineering and Management Systems
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    • v.14 no.4
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    • pp.372-378
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    • 2015
  • In labor-intensive enterprise, such as garment factory, assembly line is widely used as a manufacturing process for reducing costs and production time. However, for the sake of the various working capacity of worker, idle or delay may happen and influence the rear processes. If these unforeseeable delay happened continuously, it may influence the whole manufacturing process and a model, which is called limited-cycle model with multiple periods (LCMwMP), is assumed to evaluate the influence risk. In order to minimize the risk, the assignment of the workers is focused on. In this paper, we deal with an assembly line as LCMwMP model when two kinds of workers exist, whose efficiency is assumed to two different groups. We consider an optimization problem for finding an assignment of workers to the line that minimizes total expected risk, which is exchanged to expected cost by reset model of LCMwMP. First, reset model as a simple model of LCMwMP is introduced. Then, some hypotheses of the rules of the optimal worker assignment are proposed and some numerical experiments are researched assuming the processing time as Erlang distribution. Finally, the other rules on other certain conditions are discussed.