• Title/Summary/Keyword: Painting equipment

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Development of the Rotary Electrostatic Painting Equipment with High Transfer Efficiency (높은 도착효율을 가지는 회전형 정전 도장기기의 개발)

  • Lee, Chan;Cha, Sang-Won;Ho, Kwang-Il
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.6 s.27
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    • pp.7-14
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    • 2004
  • A new electrostatic rotary atomizing painting equipment using air turbine was developed for high transfer efficiency. Based on the overall design requirements of painting equipment, basic design specifications of the equipment parts such as air turbine and atomizing disk ate defined from the present conceptual design model. Air turbine is designed with the section profile of NACA airfoil, and its internal flow field is analyzed by commercial CFD code. Atomizing disk is designed to achieve the ligament type spray of paint with the use of visualization technique. Various experiments and tests are conducted to investigate the spray and the transfer characteristics of newly-designed painting equipment, and the measurement results are compared with the those of conventional painting equipments. The comparison results show the present painting equipment is superior to the conventional ones in the aspects of transfer efficiency and coating surface characteristics.

Development of the Rotary Electrostatic Painting Equipment Using Air Turbine (공기 터빈을 이용한 회전형 정전 도장기기의 개발)

  • Lee, Chan;Cha, Sang-Won
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.684-690
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    • 2003
  • A new electrostatic rotary atomizing painting equipment using air turbine was developed. Based on the overall design requirements of painting equipment basic design specifications of the equipment parts such as air turbine and atomizing disk are defined from the present conceptual design model. Air turbine is designed with the section profile of NACA airfoil, and its internal flow field is analyzed by commercial CFD code. Atomizing disk is designed to achieve the ligament type spray of paint with the use of visualization technique. Various experiments and tests are conducted to investigate the spray and the transfer characteristics of newly-designed painting equipment, and the measurement results are compared with the those of conventional painting equipments.

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Study on the Development System of Rotary Atomizing Painting Equipment and Its Application (회전무화형 도장 기기의 개발체계 및 적용에 관한 연구)

  • Lee, Chan;Cha, SangWon
    • Clean Technology
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    • v.8 no.2
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    • pp.101-110
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    • 2002
  • Concurrent development system which includes design, analysis, basic experiment and performance test procedure for rotary atomizing painting equipment was established. Basic design specifications of the equipment parts were determined according to the overall design requirements of painting equipment using conceptual design model. On the basis of derived design specifications, design and analysis procedures was proposed for developing each equipment part. Also proposed are experiment and test methods to investigate the spray and transfer characteristics of designed painting equipment, and their measurement variable, process and evaluation criteria are constructed. The present development system was validated by applying its entire processes to the actual painting equipment.

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Development of a Monitoring Module for a Steel Bridge-repainting Robot Using a Vision Sensor (비전센서를 이용한 강교량 재도장 로봇의 주행 모니터링 모듈 개발)

  • Seo, Myoung Kook;Lee, Ho Yeon;Jang, Dong Wook;Chang, Byoung Ha
    • Journal of Drive and Control
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    • v.19 no.1
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    • pp.1-7
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    • 2022
  • Recently, a re-painting robot was developed to semi-automatically conduct blasting work in bridge spaces to improve work productivity and worker safety. In this study, a vision sensor-based monitoring module was developed to automatically move the re-painting robot along the path. The monitoring module provides direction information to the robot by analyzing the boundary between the painting surface and the metal surface. To stably measure images in unstable environments, various techniques for improving image visibility were applied in this study. Then, the driving performance was verified in a similar environment.

Development of Automatic Painting Unit for Back-side of Longitudinal Stiffeners in Double Hull Blocks (선체블록 론지 이면부 자동 도장 장비 개발)

  • Kim, Eun-Tae;Lee, Dong-Hoon;Kim, Ho-Kyung
    • Special Issue of the Society of Naval Architects of Korea
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    • 2009.09a
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    • pp.123-129
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    • 2009
  • Ship painting procedures can be divided into two categories; Out-shell plate painting of the hull and the interior painting of each double gull blocks. It is really hard to apply standardized and automated operations to the latter because the double hull blocks contains a variety of complicated supportive materials and pipes to strengthen the ship structure. In addition their poor working conditions cause painting workers to avoid working in them, resulting in the waste of paints and additional pollution issues. So this research, successfully focused on overcoming the difficulties in working in the complicated blocks and the tough working conditions introduces the main details of automatic equipment systems and their transfer algorism which show how the equipment paints the inner sides of a longitudinal stiffener and moves to another automatically.

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Improvement of Blast Efficiency by Correlation Analysis of Impella Blast and Steel Balls for Surface Treatment of Steel Bridges (강교 보수도장의 표면처리를 위한 임펠라 블라스트와 스틸볼의 상관관계 분석을 통한 블라스트 효율 향상)

  • Chang, Byoung Ha;Jang, Dong Wook;Seo, Myoung Kook;Lee, Ho Yeon;Park, Jae Hyun
    • Journal of Drive and Control
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    • v.19 no.1
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    • pp.8-15
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    • 2022
  • The demand for the re-painting of steel bridges is increasing, but surface treatment is still centered on human resources for on-site re-painting processes. Worker safety accidents continue to occur because the work is performed in a narrow space. Recently, PS balls with excellent surface treatment have been used for blasting, but the working environment is poor due to the large amount of dust generated. In this study, an effective surface treatment method using impeller blasting equipment was developed. The correlation between steel ball size, impeller rotation speed, and exposure time was studied to optimize the efficiency of the surface treatment.

An Economical Efficiency Analysis of De-painting Process for Fighter Jets using CVP Analysis (CVP 분석을 이용한 전투기 외부 도장면 제거 공정의 경제성 분석)

  • Lee, Chang Young;Park, Jong Hun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.3
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    • pp.39-49
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    • 2021
  • The Korean Air-Force aircraft maintenance depot paints the exterior of various aircraft, including high-tech fighters. Aircraft exterior painting is a maintenance process for long-term life management by preventing damage to the aircraft surface due to corrosion. The de-painting process is essential to ensure the quality of aircraft exterior paints. However, because the Korean Air-Force's de-painting process is currently done with sanding or Plastic Media Blasting (PMB) method, it is exposed to harmful dust and harmful compounds and consumes a lot of manpower. This study compares the de-painting process currently applied by the ROK Air-Force and the more improved process of the US Air Force, and performs economic analysis for the introduction of advanced equipment. It aims to provide information that can determine the optimal time to introduce new facilities through Cost-Volume-Profit (CVP) analysis. As a result of the analysis, it was confirmed that the sanding method had the most economical efficiency up to 2 units per year, the PMB method from 3 to 21 units, and the laser method from 22 units or more. In addition, in a situation where the amount of de-painting work is expected to increase significantly due to the increase in fighters in future, BEP analysis was conducted on the expansion of the existing PMB method and the introduction of a new laser method. As a result of the analysis, it was confirmed that it is more economical to introduce the laser method when the amount of work exceeds the PMB work capacity(18 units per year). The paper would helpful to improve the productivity and quality of the Korean Air Force Aircraft maintenance depot through timely changes of facilities in the workplace in preparation for expansion.