• Title/Summary/Keyword: Paint sensors

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A Brief Review on Piezoelectrics-Based Paint Sensors (압전 기반 페인트 센서 기술 동향)

  • Hyoung-Su Han;Trang An Duong;Chang Won Ahn;Byeong Woo Kim;Jae-Shin Lee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.36 no.5
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    • pp.433-441
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    • 2023
  • Piezoelectric ceramics play an important role in electrical and electronic devices such as sensors, actuators, and microelectronic devices. However, traditional ceramics are difficult to be used in various process industries due to their high brittleness and low flexibility. Therefore, piezoelectric paint sensors have been designed for application to the curved surfaces of complicated structures. Furthermore, recently, significant attention has been focused on the development of paint sensors that can be used as structure health monitoring sensors for vibration, impact, and acoustic emission. Several studies have successfully demonstrated the possibility that smart paint sensors can take the place of traditional ceramic sensors. In this review, we briefly introduce the concept of the piezoelectric paint sensors and the expected application field as well as their preparation and history.

Impact Signal Monitoring of a Composite Structure Using Piezoelectric Paint Sensor (압전 페인트 센서를 이용한 복합재 구조물의 충격 신호 감지)

  • Park, Seung-Bok;Han, Dae-Hyun;Kang, Lae-Hyong
    • Composites Research
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    • v.27 no.4
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    • pp.141-145
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    • 2014
  • This paper presents a structural health monitoring method using piezoelectric paint sensor designed for an impact sensor. The piezoelectric paint sensor can be flexibly deposited onto most structural surfaces in a thin form of the paint, and measure impact signals without any external device such as a power amplifier. In this study, a composite plate having four zones coated with piezoelectric paint was used for impact monitoring test. The sensitivity of the piezoelectric paint sensor was obtained by measuring the output voltages against the impact force. In addition to the sensitivity measurement, the impact position has been also estimated by comparing the output signals of the paint sensors when the impact occurs on the specimen.

A Study on Impact Monitoring Using a Piezoelectric Paint Sensor (압전 페인트 센서를 활용한 충격 모니터링 활용 방안)

  • Choi, Kyungwho;Kang, Donghoon;Park, Seung-Bok;Kang, Lae-Hyong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.5
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    • pp.349-357
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    • 2015
  • The piezoelectric paint sensor is a paint type sensor comprising of an epoxy and piezoelectric powder, which is the main component of a piezoelectric material. This sensor can be easily attached to any type of structure as compared to other sensors because it is viable to directly apply it on structures, as in the case with a typical paint. In this study, the capability of piezoelectric paint sensor for impact detection was evaluated. In Particular, the applications of the piezoelectric paint sensor for railroad vehicles were considered. There have been various cases reported about the damages caused by flying gravel to the under-cover of the railroad vehicle during operation. In order to prevent this, real-time monitoring of the large under-cover surface of the railroad vehicle is unavoidable. Under the assumption of vehicle application, sensor sensitivities were measured after multiple and prolonged exposure to thermal cycle environment $-20{\sim}60^{\circ}C$). Sensitivity evaluation of paint sensor under environmental conditions was conducted in an aluminum specimen. In results, despite the small variations in sensitivity, we could confirm the applicability of this paint sensor for impact detection even after a severe environmental exposure test.

Investigation of Impact Detection Characteristics of Piezoelectric Paint According to Boundary Conditions (구조물의 경계조건에 따른 압전 페인트 센서의 충격검출 특성 평가)

  • Park, Seung-Bok;Han, Dae-Hyun;Kang, Lae-Hyong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1335-1343
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    • 2014
  • Piezoelectric paint can be used to monitor vibrations or impacts occurring in large engineering structures such as ships and airplanes. This study investigated the impact detection characteristics of a piezoelectric paint sensor and possible errors in detecting impacts according to boundary conditions. The piezoelectric paint sensor used in this study was coated on an aluminum plate with four different electrode areas. After the occurrence of the poling process, the output voltages from the paint sensors were obtained when impact occurred in a certain sensor region. The experimental results revealed a large difference in magnitudes between the sensor signal in the impact region and those in the other regions, and this relation was maintained regardless of the changes in the boundary conditions.

Impact Localization Using Piezoelectric Paint Sensor with Mosaic Pattern Electrodes (모자이크 패턴 전극 압전 페인트 센서를 이용한 충격 위치 검출)

  • Kang, Sang-Hyeon;Kang, Lae-Hyong
    • Journal of Aerospace System Engineering
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    • v.13 no.2
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    • pp.19-25
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    • 2019
  • To detect the impact location of a structure, the authors' group conducted a study on piezoelectric paint sensor. The piezoelectric paint sensors are used for impact detection due to their inherent characteristics: sensitivity to high-frequency signal and impact. Additionally, the paint sensor can be applied on curved and complex structures where ceramic sensor would not be applicable. Moreover it is a self-powered sensor therefore no need for an external power source. For impact localization, mosaic pattern electrodes were coated on the specimen and the impact signal obtained from any part of the electrode where the impact occurred. If we more precise impact localization is required, the electrodes should be divided into more parts and impact data acquisition conducted in all the points of the electrode. In this paper, we developed a light, cheap and simple multi-channel data acquisition system to aid in data gathering. In total four channels data acquisition have been tested using the ARM Cortex-M3.

An Experimental Study on the Applicability of Mechanochromic Sensors for Monitoring Tensile Strain of Concrete Materials (콘크리트 재료의 인장변형 모니터링을 위한 메카노크로믹 센서의 활용 가능성에 관한 실험적 연구)

  • Pyeon, Su-Jeong;Choe, Gyeong-Chol;Kim, Hong-Seop;Kim, Gyu-Yong;Nam, Jeong-Soo
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.6
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    • pp.573-581
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    • 2021
  • In this study, a basic experiment was conducted to examine the possibility of using mechanochromic sensors to monitor the health of construction structures. The strain and color variation characteristics of the mechanochromic sensor according to the type of finish of the concrete material were investigated. As a result, it was confirmed that the strain and color variation reactivity of the mechanochromic sensor increased as the tensile strain of the concrete specimen increased. In addition, the difference in the finishing environments of concrete, urethane, epoxy, water-based paint and oil-based paint did not affect the deformation and discoloration characteristics of the mechanochromic sensor.

Eddy Current Sensor Development for Offshore Pipeline NDT Inspection (해양파이프라인 비파괴검사를 위한 와전류 센서 개발)

  • Lee, Seul-Gi;Song, Sung-Jin
    • Journal of Ocean Engineering and Technology
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    • v.29 no.2
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    • pp.199-206
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    • 2015
  • Regular high-strength carbon steel is currently the most commonly used pipe material for onshore and offshore pipelines. The corrosion of offshore pipelines is a major problem as they age. The collapse of these structures as a result of corrosion may have a heavy cost is lives and assets. Therefore, their monitoring and screening is a high priority for maintenance, which may ensure the integrity and safety of a structure. Monitoring risers and subsea pipelines effectively can be accomplished using eddy current inspection to detect the average remaining wall thickness of corroded low-alloy carbon steel pipelines through corrosion scaling, paint, coating, and concrete. A test specimen for simulating the offshore pipeline is prepared as a standard specimen for an analysis and experiment with differential bobbin eddy current sensors. Using encircling coils, the signals for the defect in the simulated specimen are analyzed and evaluated in experiments. Differential bobbin eddy current sensors can diagnose the defects in a specimen, and experiments have been carried out using the developed bobbin eddy current sensor. As a result, the most optimum coil parameters were selected for designing differential bobbin eddy current sensors.

Synthesis of LiDAR-Detective Black Material via Recycling of Silicon Sludge Generated from Semiconductor Manufacturing Process and Its LiDAR Application (반도체 제조공정에서 발생하는 실리콘 슬러지를 재활용한 라이다 인지형 검은색 소재의 제조 및 응용)

  • Minki Sa;Jiwon Kim;Shin Hyuk Kim;Chang-Min Yoon
    • Journal of the Korea Organic Resources Recycling Association
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    • v.32 no.1
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    • pp.39-47
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    • 2024
  • In this study, LiDAR-detective black material is synthesized by recycling silicon sludge (SS) that is generated from semiconductor manufacturing process, and its recognition is confirmed using two types of LiDAR sensors (MEMS and Rotating LiDAR). In detail, metal impurities on the surface of SS is removed, followed by coating of titanium dioxide (TiO2) and subsequent chemical reduction to obtain SS-derived black TiO2 (SS/bTiO2) material. As-prepared SS/bTiO2 is mixed with transparent paint to prepare hydrophilic black paints and applied to a glass substrate using a spray gun. SS/bTiO2-based paint shows similar blackness (L*=15.7) compared to commercial carbon black-based paint, and remarkable NIR reflectance (26.5R%, 905nm). Furthermore, MEMS and Rotating LiDAR have successfully detected the SS/bTiO2-based paint. This is attributed to the occurrence of high reflection of light at the interface between the black TiO2 and the silicon sludge according to the Fresnel's reflection principle. Hence, the new application field to effectively recycle silicon sludge generated in the semiconductor manufacturing process has been presented.

A Study on Non-acoustic Stealth Techniques of Submarine (잠수함의 비음향 스텔스 기법에 관한 연구)

  • Choi, Chang-Mook
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.16 no.6
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    • pp.1330-1334
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    • 2012
  • The submarines reach their weakest point when they sail on the surface to operate snorkel and periscope. At this period, however, there lies a high possibility that the submarines are detected by non-acoustic sensors such as radars, IR signatures, and human observations. In this paper, the non-acoustic stealth was adopted on the mast and periscope of submarines so as to overcome their vulnerability of being easily detected in this given situation. First of all, the non-acoustic detection sensors were investigated and the stealth methods were analyzed. And multi-layered structures consisting of RAM layer, IR layer, and Camouflage layer were proposed on the surface of the submarine. As a results, multi-layered structure was suggested with 3~5 mm of a magnetic material such as ferrite for RAM layer, 1~2 mm of ceramic or nickel for IR layer, and sea-blue paint for Camouflage layer.

Development of Leak Detection System of Heat Exchanger using Acoustic Emission Technique (음향방출기법을 이용한 열교환기 누설검출시스템 개발)

  • Lee, Min-Rae;Lee, Jun-Hyeon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.5
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    • pp.864-871
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    • 2002
  • Acoustic emission(AE) technique has been applied to not only mechanical property testing but also on-line monitoring of the entire structure or a limit zone only. Although several AE devices have already been developed for on-line monitoring, the price of these systems is very high and it is difficult for the field to apply yet. In this study, we developed a specially designed PC-based leak detection system using A/D board. In this paper, AE technique has been applied to detect leak for heat exchanger by analyzing the characteristics of signal obtained from leak. It was confirmed that the characteristics of the signal generated by the turbulence of gas in the heat exchanger is narrow band signal having between 130-250kHz. Generally, the amplitude of leak signal is increased as the leak size increasing, but showed no significant change at frequency characteristic. Leak source location can be found by determining for the paint of highest signal amplitude by comparing with several fixed sensors. In this paper, AE results are compared with the PC-based leak detection system using A/D board.