• Title/Summary/Keyword: PLC Monitoring

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Remote Monitoring and Control of PLC Using TCP/IP Communication (TCP/IP 통신을 이용한 PLC 원격 감시 및 제어)

  • 고덕현;이순걸
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.140-143
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    • 2000
  • This research presents new type of remote monitoring and control solution of PLC that can be used bi-directional and efficient management of factory automation through internet. This system has client/server architect for information handling between PLC and remote computer where a user can control and monitor target PLC. Actually the authors redirect RS232C connection between PLC and server computer into Internet connection between PLC and remote client computer using supplied PLC tool program So user feel like in front of PLC panel when he operates remote PLC through Internet. Each client/server program is constructed with Java language for security. In this paper the internet-based remote control system was proposed and proved validity by being applied to redirection of PLC control for factory automation.

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PLC Program Monitoring for Manufacturing Systems Using PLC Signal Time Difference (PLC 신호의 시간차이를 이용한 자동화 공정의 PLC프로그램 모니터링)

  • Seong, Kil-Young;Han, Kwan-Hee;Pyun, Jai-Jeong;Wang, Gi-Nam;Park, Sang-Chul
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.3
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    • pp.176-185
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    • 2009
  • Modern manufacturing systems consist of highly automated manufacturing devices, and they are controlled by complicated PLC programs. To make sure the achievement of the control objectives of a manufacturing system, it is very important to monitor the dynamic system behaviors of the manufacturing system. In this paper, we propose a monitoring methodology of a PLC program based on the Software In the Loop Simulation(SILS), which makes use of the time gap information between PLC signals. The errors relevant with PLC signals can be found using the proposed methodology, comparing a normal PLC signal trajectory with a target PLC signal trajectory. The proposed methodology has been implemented and tested with simple examples.

Monitoring and Control of Geothermal Apparatus Using Mobile Devices (모바일 PDA를 이용한 지열냉난방의 감시 및 제어)

  • Ji, Yang-Hwan;Jo, Yong-Byum;Choi, Seung-Dal;Nam, Boo-Hee
    • Proceedings of the KIEE Conference
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    • 2005.10b
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    • pp.331-333
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    • 2005
  • In this paper, we implemented the monitoring and control of geothermal heating and cooling system using mobile devices. The main idea of this system is to provide the convenience if the system can be controled in remote place with monitoring using the mobile devices like PDA. Basically, the system consists of the Server-Client structure divided into two parts, one is PDA and PC, the other is PC and PLC(Programmable Logic Controller). The PDA, which is equipped with Windows CE as as, monitors the status of the devices (motors and sensors, etc) attached to PLC and controls them. This does the system to be controled by the commands, which we assume to control, with wireless transmission between PC and PLC. The PDA parts are responsible for monitoring and control the devices connected to the PLC, and the PC part which equipped with the application is to provide the relation between PDA and PLC. The Ladder Program is used to control the sequences of the PLC..

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Auto-Generation of Diagnosis Program of PLC-based Automobile Body Assembly Line for Safety Monitoring (PLC기반 차체조립라인의 안전감시를 위한 진단프로그램 생성에 관한 연구)

  • Park, Chang-Mok
    • Journal of the Korea Safety Management & Science
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    • v.12 no.2
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    • pp.65-73
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    • 2010
  • In an automated industry PLC plays a central role to control the manufacturing system. Therefore, fault free operation of PLC controlled manufacturing system is essential in order to maximize a firm's productivity. On the contrary, distributed nature of manufacturing system and growing complexity of the PLC programs presented a challenging task of designing a rapid fault finding system for an uninterrupted process operation. Hence, designing an intelligent monitoring, and diagnosis system is needed for smooth functioning of the operation process. In this paper, we propose a method to continuously acquire a stream of PLC signal data from the normal operational PLC-based manufacturing system and to generate diagnosis model from the observed PLC signal data. Consequently, the generated diagnosis model is used for distinguish the possible abnormalities of manufacturing system. To verify the proposed method, we provided a suitable case study of an assembly line.

Implementation of RFID Monitoring System based on PLC Ship (선박에서의 PLC기반 RFID 모니터링 시스템 구현)

  • Ahn, Byeong-Hoon;Baek, Dong-Won;Yoon, Seon-Tae;Park, Sang-Hwan;Ko, Bong-Jin
    • Journal of Advanced Navigation Technology
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    • v.12 no.6
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    • pp.646-652
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    • 2008
  • Recently, as the ship has undergone a development for smart ship or digital ship. PLC is communication system using the preexistence power line and using PLC as transmission medium to monitoring of equipments is an efficient way to design a system for ship. In this paper, we design and implement RFID monitoring system based on PLC for ship. This proposed system can support monitoring the moving of passenger, crew and important cargo by RHO tag data on shipboard.

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Diagnosis Model for Remote Monitoring of CNC Machine Tool (공작기계 운격감시를 위한 진단모델)

  • 김선호;이은애;김동훈;한기상;권용찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.233-238
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    • 2000
  • CNC machine tool is assembled by central processor, PLC(Programmable Logic Controller), and actuator. The sequential control of machine generally controlled by a PLC. The main fault occured at PLC in 3 control parts. In LC faults, operational fault is charged over 70%. This paper describes diagnosis model and data processing for remote monitoring and diagnosis system in machine tools with open architecture controller. Two diagnostic models based on the ladder diagram. Logical Diagnosis Model(LDM), Sequential Diagnosis Model(SDM), are proposed. Data processing structure is proposed ST(Structured Text) based on IEC1131-3. The faults from CNC are received message form open architecture controller and faults from PLC are gathered by sequential data.. To do this, CNC and PLC's logical and sequential data is constructed database.

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PLC monitoring and control system using the Internet (인터넷을 이용한 PLC 계측/제어 시스템)

  • 진선일;정진규;안광혁;유영동;홍석교;권오영
    • Proceedings of the IEEK Conference
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    • 2002.06e
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    • pp.197-200
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    • 2002
  • This paper is about a system development which control and monitor a PLC of the remote-distance through the Internet using the web-browser. In general, the PLC uses its own communication protocol of PLC Manufacture. It is actually impossible to be used through the Internet, because the PLC communication protocol is basically developed to be suitable for short-distance. Therefore, what we need is a transformation system which can convert the PLC communication protocol into the form which can connect to the Internet. In that sense, this paper is that about remote-control method through the WWW ( World Wide Web ). This system have three characteristics. First, it is possible to connect the Internet directly irrespective of CPU, Operating system and browser. Second, it is easy for user to access and treat. Third, it needs only HTML to operate without java or plug-in expansion. In this paper, we will introduce the monitoring and control system of PLC on the Linux with the Apache web-server.

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Development of Monitoring and Control System of Utility-Pipe Conduit (Power Tunnel) using PLC

  • Lee, Tae-Young;Park, Byung-Seok;Ju, Seong-Ho;You, Dong-Hee;Lim, Yong-Hoon;Song, Seok-Young
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.116-119
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    • 2004
  • The existing monitoring and control systems of utility-pipe conduit (power tunnel, cable tunnel etc) have established communication lines using optical fiber, leaky coaxial cable (LCX), and several kinds of control cable. Due to the properties of the used media, the cost of equipment is considerably high and the maintenance of the system is difficult. Also, the term of carrying out is long so that the extension of the system is in difficulty. Now it is desirable to adopt Power Line Communication (hereinafter, PLC) technology in the monitoring and control systems and use the existing low-voltage power-line for lamplight as communication line. This will lead the reduction of the construction cost and the easy maintenance of the system. In this paper, we research the characteristics of PLC in conduit, design and manufacture the field test system, and analyze the performance of the system by field test. Then, we introduce the reliable monitoring and control system of utility-pipe conduit using PLC.

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Design of Internal based Monitoring and Control System for Tiny PLC (소형 PLC를 위한 인터넷 기반 모니터링 및 제어 시스템 설계)

  • Kang, Jung-Kyu;Na, Kwang-Ju;Kim, Sung-Ho
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.2811-2813
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    • 2000
  • Nowadays PLC is used for controlling various industrial processes. For its better performance operating status of PLC should be continuously checked. However. it is difficult to monitor the status of PLC owing to the spatial limitation. This paper presents an internet based remote monitoring and control system for PLC and a practical implementation for Tiny PLC is executed for verifying its feasibility.

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Security Monitoring System for Apartment House Building Using Paver Line Carrier (전력선 통신을 이용한 집단주택 안전관리 시스템)

  • Kim, In-Soo;Kim, Kwan-Ho;Kim, Yo-Hee
    • Proceedings of the KIEE Conference
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    • 1993.07a
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    • pp.476-478
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    • 1993
  • Instead of installing new communication wiring to each house in the apartment house building. the power distribution network. which is already installed in the building. can be use as communication medium. In a safty management, by adoption of power line communication system, at remote we can monitor safty related sensors such as fire, gas leakage, burglar intrusion and emergency call which are located at each house. From this viewpoint, we developed security monitoring system for apartment house building using power lines. Security monitoring system consists of Power Line Communication-Sub Controller (PLC-SC). Power Line Communication-Main Controller (PLC-MC) and Management System (MS). Between a PLC-MC and a PLC-SC, the transmission rate is 1200 bps in power lines and modulation technique is frequency shirt keying (FSK). In between a PLC-MC and a MS, the transmission rate is 1200 bps in communication line (RS-485). As a result of this research. transmission loss is 0.1dB per meter of intrabuilding distribution network. Transmission can be reach in 250 meters. So it is enough to communicate for security monitoring system in apartment house building.

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