• Title/Summary/Keyword: PDP Manufacturing

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Low cost energy recovery circuit for PDP using Planar Transformer networks

  • Kim, W.S.;Chae, S.Y.;Hyun, B.C.;Cho, B.H.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08b
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    • pp.1193-1196
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    • 2007
  • A new planar transformer type energy recovery circuit for PDP is proposed in this paper. The same current is transferred through both the primary and secondary sides during the energy recovery period. The conduction loss is reduced. Fabrication through simple manufacturing processes is possible using the PCB winding.

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Design and Implementation of an Automated Visual Inspection System of PDP Frames (PDP 프레임 자동시각검사 시스템 설계 및 구현)

  • Park, Byung-Joon;Hahn, Kwang-Soo;Shin, Eun-Seok
    • Journal of Korea Multimedia Society
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    • v.13 no.4
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    • pp.512-525
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    • 2010
  • A PDP(Plasma Display Panel) Frame is critical part of PDP and also produces couple hundred thousand every month. In the process of mass production, product inspection is very important process. Also to increase the reliance, inspection each part and every final product is asked quite often. Purpose of this paper is to use computer vision system to inspect the PDP parts which is Automated visual process inspection. This paper contains the system design for inspecting defects of hole, tab, stud, rivet of PDP Frame. The system also can inspect various kinds of PDP frames. Quick and accurate 100% inspection of all shapes can improve the manufacturing productivity. Inspection results can be stored in a database and analyzed to find the cause of defects. After applying the system to the industry, the result shows the possibility of fast and accuracy of the inspection.

Comparative study on one and two-path single energy recovery circuit for plasma display panel (PDP)

  • Yi, Kang-Hyun;Choi, Seong-Wook;Moon, Gun-Woo;Park, Jung-Pil;Jung, Nam-Sung
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.256-259
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    • 2006
  • Comparison of one two-path single energy recovery circuit for plasma display panel (PDP) is shown in this paper. A single energy recovery circuit (SERC) is proposed to reduce cost for manufacturing PDP and there are two ways, one and two-path, in driving this circuit. Compared with one-path SERC, there are low power consumption, low surge current and high performance in two-path SERC. The results will be shown with 42-inch HD panel.

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The PDS(Power Transfer Display Separation) method and implementation of SPIDER (Sustainer with Primary sided Integration of DC/DC converter and Energy Recovery circuit) for AC-PDP (AC-PDP를 위한 SPIDER(Sustainer with Primary sided Integration of DC/DC converter and Energy Recovery circuit)의 구현 및 PDS 구동법)

  • Shin, Yong-Saeng;Park, Jae-Sung;Hong, Sung-Soo;Han, Sang-Kyoo;Roh, Chung-Wook
    • The Transactions of the Korean Institute of Power Electronics
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    • v.17 no.2
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    • pp.107-113
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    • 2012
  • This paper proposes a PDS(Power Transfer Display separation) method for AC-PDP. The proposed PDS method can transfer power and perform an energy recovery by a power conversion circuit operates differently depending on the time. As a result, it uses less of components than conventional PDP power supply and sustain circuit use. Moreover, the manufacturing process can be streamlined. Therefore, the proposed method is suitable for low cost PDP module. To confirm the operation, validity and features of the proposed PDS method, experimental results from a prototype for 42-in diagonal PDP are presented.

A Study on the Machining Characteristics for Micro Barrier Ribs by using Micro Endmilling (마이크로 엔드밀에 의한 미세격벽가공의 가공특성에 관한 연구)

  • 민승기;이선우;이동주;이응숙;제태진;최두선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.26-31
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    • 2001
  • Recently, miniaturization and mass production are the main trends in manufacturing fields. Therefore, ultraprecision machining and MEMS technology have been taken more and more important position in machining of microparts. Micro endmilling is one of the prominent technology that has wide spectrum of application field ranging from macro parts to micro products, such as PDP and IT components, in precision products manufacturing. However, the deburring is significant problem in making smooth and precise parts in micro endmilling. This paper shows removal characteristics of burr generated by micro endmilling process. Additionally, it is necessary to understand the formation mechanism of burr of micro barrier ribs to find proper deburring method.

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A Study on the Machining Characteristics fur Micro Barrier Ribs by using Micro Endmilling (마이크로 엔드밀에 의한 미세격벽가공의 가공특성에 관한 연구)

  • 민승기;이선우;이동주;이응숙;제태진
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.14-20
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    • 2002
  • Recently, miniaturization and mass production are the main trends in manufacturing fields. Therefore, ultraprecision machining and MEMS technology have been taken more 7md more important position in machining of microparts. Micro endmilling is one of the prominent technology that has wide spectrum of application field ranging from duo parts to micro products, such as PDP md IT components, in precision products manufacturing. However, decreasing of burr is significant problem in making smooth and precise parts in micro endmilling. This paper shows removal characteristics of burr generated by micro endmilling process. This results satisfies micro endmilling for micro barrier ribs of heights is $50{\mu}m$, $100{\mu}m$, $200{\mu}m$, $300{\mu}m$, and observation from of burr. Additionally, it is necessary to understand the formation mechanism of burr of micro barrier ribs to iud proper decreasing method.

Development of Defect Inspection System for PDP ITO Patterned Glass (PDP ITO 패턴유리의 결함 검사시스템 개발)

  • Song Jun Yeob;Park Hwa Young;Kim Hyun Jong;Jung Yeon Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.12
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    • pp.92-99
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    • 2004
  • The formation degree of sustain (ITO pattern) decides quality of PDP (Plasma Display Panel). For this reason, it makes efforts in searching defects more than 30 un as 100%. Now, the existing inspection is dependent upon naked eye or microscope in off-line PDP manufacturing process. In this study developed prototype inspection system of PDP 170 glass is based on line-scan mechanism. Developed system creates information that detects and sorts kinds of defect automatically. Designed inspection technology adopts multi-vision method by slip-beam formation for the minimum of inspection time and detection algorithm is embodied in detection ability of developed system. Designed algorithm had to make good use of kernel matrix that draws up an approach to geometry. A characteristic of defects, as pin hole, substance, protrusion, are extracted from blob analysis method. Defects, as open, short, spots and et al, are distinguished by line type inspection algorithm. In experiment, we could have ensured ability of inspection that can be detected with reliability of up to 95% in about 60 seconds.

A Study on Inspection Technology of PDP ITO Defect (PDP ITO 결함 검출기술에 관한 연구)

  • 송준엽;박화영;정연욱;김현종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.191-195
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    • 2003
  • The formation degree of sustain (ITO pattern) decides quality of PDP (plasma display panel). For this reason. it makes efforts in search defects more than 30 ${\mu}{\textrm}{m}$. Now, the existing inspection process is dependent upon naked eye or SEM equipment in off-line PDP manufacturing process. In this study developed prototype inspection system of PDP ITO glass. This system creates information that detects and sorts kind of defect automatically. Design ed inspection technology adopts line-scan method by slip-beam formation for the minimum of inspection time and image processing algorithm is embodied in detection ability of developed system. Designed algorithm had to make good use of kernel matrix which draws up an approach to geometry. A characteristic of area-shaped defects, as pin hole, substance, protrusion et al, are extracted from blob analysis method. Defects, as open, short, spots, et al, are distinguished by line type inspection algorithm. In experiment results, we could have ensured ability of inspection that can be detected with reliability of up to 95% in about 60 seconds

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Characteristics of Micro Groove grinding for the Mold of PDP Barrier Ribs (PDP 격벽용 금형의 마이크로 홈 연삭 특성)

  • 조인호;정상철;박준민;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.963-966
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    • 2000
  • Plasma display panel (PDP) is a type of flat panel display utilizing the light emission that is produced by gas discharge. Barrier Ribs of PDP separating each sub-pixel prevents optical and electrical crosstalk from adjacent sub-pixels. Mold for forming barrier ribs has been newly researched to overcome the disadvantages of conventional manufacturing process such as screen printing, sand-blasting and photosensitive glass methods. Mold for PDP barrier ribs have stripes of micro grooves transferring stripes of glass-material wall. In this paper. Stripes of grooves of which width 48 um, depth 124um, pitch 274um was acquired by machining the material of WC with dicing saw blade. Maximum roughness of the bottom and sidewall of the grooves was respectively 120 nm, 287 nm. Maximum tilt angle caused by difference between upper-most width and lower-most width was 2$^{\circ}$. Maximum Radius of curvature of bottom was 7.75 ${\mu}{\textrm}{m}$. This results meets the specification for barrier ribs of 50 inch XGA PDP. Forming the glass paste will be followed by using mold in the near future.

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Processing of Barrier Ribs of PDP Using an UV-curable Paste (광경화성 페이스트를 이용한 PDP 격벽 형성 연구)

  • Kim Yoo-Seong;Koh Tae-Gum;Kim Yong-Seog
    • Journal of Powder Materials
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    • v.13 no.3 s.56
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    • pp.211-216
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    • 2006
  • In an attempt to reduce processing cost and to improve resolution of PDPs, micro mold transfer processing route for barrier ribs of plasma display panel was attempted. In this study, the parameters that may cause defects during the process were identified, which include the shrinkage during UV curing process, stress due to evaporation of organic components, and sintering shrinkage. Considering such parameters, UV curable paste was developed and barrier ribs of PDPs were successfully processed via the process. This work demonstrated the possibility of build-up route in manufacturing barrier ribs of PDP.