• Title/Summary/Keyword: Overhang

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Characteristics of Torque and Vibration-Noise take into account Permanent Magnet Overhang of BLDC Motor for Robots (로봇 구동용 BLDC Motor의 영구자석 오버행에 따른 토크 및 진동.소음 특성)

  • Kang, Gyu-Hong;Kim, Duck-Hyun
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.55 no.7
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    • pp.346-352
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    • 2006
  • In Brushless DC Motor, there are Permanent Magnets (PMs) with driving circuit and sensor for detecting to rotor position and rotation speed. In the case of using hall IC sensor which response to magnetic flux, that is required to additional sensor magnet for rotor position detecting. Most of BLDC motor, However, take asymmetrical overhang of PM in rotor instead of additional sensor magnet for operating of hall IC sensor. The asymmetrical overhang of PM occur rotor thrust to z-axis direction that is lead to not only damage of bearing but also intensive noise and vibration. Therefore, the analysis of magnet overhang effect in the side of vibration and drive to hall If sensor is required to precise. In this paper, 2-D Finite Element Method is used to solve precise field computation and thrust of z-axis direction considering asymmetrical magnet overhang. And also the z-axis thrust from the analysis result is compared to experimental result. In conclusion, the purpose of this paper minimize to noise and vibration of BLDC Motor as analyzes to asymmetrical magnet overhang effect.

A Study on the Permanent Magnet Overhang Effect in Permanent Magnetic Actuator Using 3D Equivalent Magnetic Circuit Network Method (3차원 등가자기회로망법을 이용한 영구자석형 액츄에이터의 영구자석 오버행 효과에 대한 연구)

  • Kwon, H.;Lim, S.Y.;Lee, J.;Kwon, S.Y.;Choi, S.G.;Baek, S.H.
    • Proceedings of the KIEE Conference
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    • 2003.07b
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    • pp.918-920
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    • 2003
  • This paper presents the analysis of the permanent magnet overhang effect for permanent magnetic actuator. Generally, The overhang is often used to increase the force density in permanent magnet machineries. The overhang is especially profitable to reduce the volume after increasing the force density per volume when using the overhang effect of the permanent magnet. Therefore, 3D Equivalent Magnetic Circuit Network Method (3D EMCNM) has been used in this paper. According to the plunger position, flux distribution per the overhang length, and the holding force are quantitatively compared. Furthermore, an appropriate length of the overhang has been proposed. To confirm the accuracy of the analysis method, the results of 3D EMCNM and FEM(2D, 3D) are compared for the basic model.

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A Study on the Dynamic Response Characteristics of Lathe Boring Bar (선반용 보링바의 동적응답특성 변동에 관한 연구)

  • Chun, Se-Ho;Ko, Tae-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.62-69
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    • 2010
  • Internal lathe machining with a boring bar is weak with respect to vibration because the bar is long and slender. Therefore, it is important to study the dynamic characteristics of a boring bar. The purpose of this study was to identify the effects of overhang and cutting conditions on the dynamic response characteristics of a boring bar. For an efficient experiment, an $L_g(3^3)$ orthogonal array was applied and the results were quantitatively analyzed by ANOVA. Overhang, feed per revolution, and depth of cut were selected as independent variables. Meanwhile, dynamic stiffness, damping ratio, damping coefficient, and acceleration were chosen as dependent variables. The vibration signal was obtained from an accelerometer attached to the boring bar, followed by visualization by a signal analyzer. The effect of overhang was found to have a significant effect on the dynamic stiffness, damping ratio, and damping coefficient, but the other variables did not. As the length of the overhang increased, the dynamic stiffness decreased and the damping ratio increased. In addition, the damping coefficient increased until the length of the overhang was 4D (where D is the shank diameter), after which it remained constant. The acceleration decreased until the overhang length was 4D, and then increased sharply when the overhang was increased further. From these results, the behavioral trend of the damping characteristics changed when its overhang length was 4D. Consequently, there is a critical point that the dynamic characteristics of boring bar change.

The Study of Overhang Effect of a Novel Axial Flux Permanent Magnet Motor with a Double sided Airgap (양측면식 평판형 영구 자석 동기 전동기의 오버행 효과에 관한 연구)

  • Jo, Won-Young;Lee, In-Jae;Kim, Byung-Kuk;Kim, Tae-Hyun;Hwang, Dong-Won;Cho, Yun-Hyun;Chun, Yon-Do
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1174-1176
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    • 2005
  • The permanent magnet(PM) overhang effect has been generally used to enhance the linkage flux in the motor. In this paper, we quantitatively investigate the PM overhang effect in the new type axial flux permanent magnet(AFPM) motor with a double-sided airgap. The motor performances such as linkage flux, back electromotive force(EMF), magnetic force, etc. were analyzed according to the variation of the overhang angle. From the results, we can select the proper overhang angle of PM which improves the performance of the AFPM motor.

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A study on characteristic analysis using overhang structure in Line Start Permanent Magnet Motor (오버행 구조를 갖는 단상 유도동기 전동기의 특성해석)

  • Shin, Kwang-Chul;Kwon, Byung-Il;Rhyu, Se-Hyun;Kim, Byung-Teak
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1306-1308
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    • 2005
  • The characteristic of line start permanent magnet(LSPM) motor with overhang structure is analyzed using 3dimensional finite element method(3D FEM). We propose the appropriate overhang length by considering the magnetic flux distribution according to changing overhang length and manufacturing process. 3D FEM analysis is inevitable because the increase of the total flux cannot be appropriately considered in 2D FEM. In equal model specification total flux is recalculated at 3D FEM, because of considering lamination length. This paper compares the characteristic of Back-emf with and without overhang by permanent magnet that has identical volume.

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Analysis and Modeling of Magnetic Characteristics in Surface-Mounted Permanent-Magnet Machines with Rotor Overhang

  • Yeo, Han-Kyeol;Woo, Dong-Kyun;Lim, Dong-Kuk;Ro, Jong-Suk;Jung, Hyun-Kyo
    • Journal of international Conference on Electrical Machines and Systems
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    • v.2 no.4
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    • pp.399-404
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    • 2013
  • The rotor overhang is used to enhance air-gap flux and improve power density. Due to asymmetry in the axial direction caused by the overhang, the time consuming 3D analysis is necessary to design the motor with overhang. To solve this problem, this paper proposes the equivalent magnetic circuit model (EMCM) that can consider overhang effects without the 3D analysis by using effective air-gap length. The analysis time can be reduced significantly via the proposed EMCM. The reduction of the analysis time is essential for the preliminary design of the motor. In order to verify the proposed model, the 3-D finite-element method (FEM) analysis is adopted. 3-D FEM results confirm the validity of the proposed EMCM.

Analysis of a Surface-Mounted Permanent-Magnet Machine with Overhang Structure by Using a Novel Equivalent Magnetic Circuit Model

  • Yeo, Han-Kyeol;Woo, Dong-Kyun;Lim, Dong-Kuk;Ro, Jong-Suk;Jung, Hyun-Kyo
    • Journal of Electrical Engineering and Technology
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    • v.9 no.6
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    • pp.1960-1966
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    • 2014
  • The rotor overhang is used to enhance the air-gap flux and improve the power density. Due to the asymmetry in the axial direction caused by the overhang, a time consuming 3D analysis is necessary when designing a motor with overhang. To solve this problem, this paper proposes an equivalent magnetic circuit model (EMCM) which takes account overhang effects without a 3D analysis by using effective air-gap length. The analysis time can be reduced significantly via the proposed EMCM. A reduction in the analysis time is essential for a preliminary design of a motor. In order to verify the proposed model, a 3-D finite-element method (FEM) analysis is adopted. 3-D FEM results confirm the validity of the proposed EMCM.

A Study on the Permanent Magnet Overhang Effect in Brushless DC Motor (브러시리스 DC 모터의 영구자석 오버형 효과 대한 연구)

  • Kwon, H.;Chun, Y.D.;Lee, J.;Kim, S.;Kim, Y.H.;Im, T.B.;Sung, H.K.
    • Proceedings of the KIEE Conference
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    • 2001.07b
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    • pp.599-601
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    • 2001
  • This paper investigates the permanent magnet (PM) overhang effect on the characteristics such as cogging torque and torque in brushless DC motor (BLDCM). The overhang effect has been used to enlarge the performance of the radial flux density in BLDCM and balance the force in the axial direction for the reduction of the vibration. 3D equivalent magnetic circuit network method (3D EMCNM) is used for the accurate and efficient analysis. The characteristics of BLDCM are analyzed according to the variation of overhang length and the optimal length and ratio of overhang is determined.

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3D Finite Element Analysis of Skew and Overhang Effects in Permanent Magnet Linear Synchronous Motor (PMLSM에서의 Skew와 Overhang 효과에 대한 3D 유한 요소 해석)

  • Hwang, In-Cheol;Han, Kwang-Kyu;Lee, Dong-Yeup;Kim, Gyu-Tak
    • Proceedings of the KIEE Conference
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    • 2006.04b
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    • pp.112-114
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    • 2006
  • This paper deals with skew and overhang effects of Permanent Magnet in PMLSM. The detent force and thrust characteristics considering skew and overhang effects of permanent magnet are analyzed by 3D FEM and the results are compared to experimental values

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Characteristic Analysis of Single-phase Line Start Permanent Magnet Motor Considering Overhang Structure Using 3D FEM and Equivalent Circuit (오버행 구조를 갖는 LSPM의 3D FEM과 등가회로법을 이용한 특성해석)

  • Kang, Han-Byul;Kim, Byung-Taek;Rhyu, Se-Hyun;Kwon, Byung-Il
    • Proceedings of the KIEE Conference
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    • 2006.04b
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    • pp.149-151
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    • 2006
  • This paper shows the characteristic analysis of single-phase LSPM(Line Start Permanent Magnet) synchronous motor considering overhang structure. To obtain the dynamic and steady performance of the motor, the D-Q equivalent circuit is used and the circuit parameters are extracted by 3D FEM. The performance of the model with overhang is compared with conventional model without overhang on the condition that both models have the same volume of the permanent magnet.

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