• 제목/요약/키워드: Optimum peening

검색결과 11건 처리시간 0.027초

AL7075-T6의 최적 쇼트피닝 조건에 관한 연구 (A Study on the Optimum Shot Peening Condition for Al7075-T6)

  • 정성균;김태형
    • 한국항공우주학회지
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    • 제31권7호
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    • pp.63-68
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    • 2003
  • 쇼트피닝 가공은 금속부품의 피로특성 향상을 위해 대부분 널리 이용되고 있는 방법이다. 쇼트피닝 가공에 있어 재현성이 있고 신뢰할 수 있는 최적화된 피로특성 증가를 위해 가장 중요한 점이 쇼트피닝 변수 조절이다. 본 논문에서는 최적 피닝강도(알멘강도) 조건에 대한 실험적인 연구가 수행되었다. 피로 특성에 관한 최적피닝의 효과를 검토하기 위하여 회전굽힘피로시험법을 채택하였다. 실험 결과 피로강도와 피로수명이 최적피닝 조건에 의해 크게 증가하였으나 언더피닝 및 오버피닝의 경우에는 감소함을 보였다.

쇼트피닝 가공에 의한 Al 7075-T6의 피로특성에 관한 연구 (A Study on the Fatigue Characteristics of Al 7075-T6 by Shot Peening)

  • 김태형;정성균;신용승
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.335-340
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    • 2002
  • The shot peening process is most often used to improve fatigue properties of metal parts. In order to achieve optimum, repeatable and reliable fatigue enhancement from the shot peening process, the important shot peening parameters must be controlled. In this paper, the optimum shot peening condition is investigated. Rotate bending fatigue test was accomplished to investigate the effects of shot peening on the fatigue strength. Experimental results show that the fatigue strength was tremendously increased by optimum peening condition. But the fatigue strength was decreased by under peening or over peening.

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쇼트피닝가공한 평기어의 최적 피닝강도 탐색에 관한 연구 (A Study on the Investigation of Optimal Peening Intensity for Shot Peened Spur Gear)

  • 정성균;이동선;이국진;김태형
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.185-190
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    • 2005
  • The shot peening process is often used to improve fatigue properties of metal parts. Among them, It is the most use in an auto-component. In order to achieve optimum, repeatable and reliable fatigue enhancement from the shot peening process, the important shot peening parameters must be controlled. In this paper, the optimum peening intensity (Almen intensity) condition is investigated by experiment. The Spur Gear steel was used to investigate shot peening effects. The fatigue life at $\sigma_a=1,050$ and $\sigma_a=1,250MPa$ first gently increases, then drops gently as peening intensity increases compared with unpeened specimen. Experimental results show that the optimum peening intensity range is $0.391\~0.434mmA$..So the fatigue strength and fatigue life have been tremendously increased by optimum-peening treatment. However, the fatigue strength and fatigue life have been decreased by over peeing.

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쇼트피닝 가공에 의한 자동차용 Drive Plate의 내구성 향상 (A Study on the Improvement of the Durability of Drive Plate in Automobiles by Shot Peening)

  • 정성균;이국진;이동선;이재헌
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.191-196
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    • 2005
  • The effects of shot peening on the fatigue strength of SK-5M steel is investigated by experiment. The shot peening process is investigated optimum peening condition by changing impeller speed and exposure time. Bending fatigue test is accomplished to investigate the effect of optimum peening condition on the fatigue characteristics. As exposure time is increased, fatigue life in high stress is increased in early stage, become the maximum from 60 to 100 seconds, and then is decreased. Observing fracture surface through SEM after fatigue test, we can see clear configuration of cracks and peening layer.

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5052-O 알루미늄 합금의 워터 캐비테이션 피닝 시간에 따른 표면 경화와 부식 특성에 관한 연구 (Investigation on surface hardening and corrosion characteristic by water cavitation peening with time for Al 5052-O alloy)

  • 김성종;현광룡
    • Corrosion Science and Technology
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    • 제11권4호
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    • pp.151-156
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    • 2012
  • The cavity formed by the ultrasonic generation in the fluid with the application of water cavitation peening collides into the metal surface. At this time, the surface modification effect such as the work hardening presents by the compressive residual stress formed due to the localized plastic deformation. In this investigation, the water cavitation peening technology in the distilled water with the lapse of time was applied to 5052-O aluminum alloy for aluminum ship of a high value. So, the optimum water cavitation peening time on the effect for surface hardening and anti-corrosion property was investigated. Consequently, the water cavitatin peening time on excellent hardness and corrosion resistance characteristic presented 3.5 min. and 5.0 min, respectively. The surface hardness in the optimum water cavitation peening time was improved approximately 45% compared to the non-WCPed condition. In addition, corrosion current density was decreased.

ALBC3 합금의 해수 내 전기화학적 특성에 미치는 쇼트피닝 분사압력의 영향 (Effects of Shot Peening Projection Pressure on Electrochemical Characteristics of ALBC3 Alloy in Seawater)

  • 한민수;임명환;김성종
    • 한국표면공학회지
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    • 제47권1호
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    • pp.25-32
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    • 2014
  • The effects of shot peening pressure on electrochemical and surface morphological characteristics of ALBC3 alloy were investigated in this work. The surface hardness of ALBC3 alloy was improved by shot peening process under all shot peening pressures between 2 and 5 bar, and the hight value of surface hardness was observed to be about 420 Hv at 4 bar of the shot peening pressure. The shot peened surface presented very rough surface due to shot ball collision. The result of anodic potentiodynamic polarization in seawater revealed that there is no significant difference between the shot peened and non-shot peened specimen in terms of corrosion characteristics. Therefore, the optimum projection pressure is determined to be 4 bar.

ALBC3 합금의 쇼트피닝 분사거리에 따른 해수 내 캐비테이션 손상 평가 (Evaluation on cavitation damage in sea water with shot peening stand-off distance for ALBC3 alloy)

  • 한민수;장석기;김종신;김성종
    • Corrosion Science and Technology
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    • 제12권5호
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    • pp.239-244
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    • 2013
  • Marine equipment exposed to harsh environments requires not only excellent corrosion resistance but also improvement of physical characteristics against natural material degradation. With growing interests in ocean energy resources, the higher reliability for marine equipment has become more important in terms of material characteristics. ALBC3 alloy represents excellent corrosion resistance and is widely used in corrosive environments. However, cavitation damage occurs frequently due to its poor durability in high flow rate of marine environment. In this research, shot peening technology was employed as a surface modification with shot peening stand-off distance to mitigate cavitation damage. The effects of shot peening on extent of cavitation damage and weight loss were evaluated for both shot peened and non-peened specimens. The results revealed that the application of shot peeing decreased cavitation damage for all experimental conditions in comparison with the non-peened specimens. The optimum stand-off distance was determined to be 10 cm, since more than 35 % of cavitation damage reduction was observed.

5000계열 Al 합금의 캐비테이션 특성에 관한 워터 캐비테이션 피닝의 영향 (Effects of Water Cavitation Peening on Cavitation Characteristics of 5000 Series Al Alloys)

  • 김성종;현광용
    • 해양환경안전학회지
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    • 제18권5호
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    • pp.481-487
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    • 2012
  • 최근 FRP 선박의 폐선 처리문제, 환경 규제의 강화, 자원 재활용 등의 관점에서 소형 알루미늄 합금 선박의 건조가 증가하는 추세이다. 그러나 알루미늄은 가볍기 때문에 해양에서 고속으로 운행 가능한 알루미늄 선박은 캐비테이션이 발생되어 기포붕괴에 따른 큰 충격압력에 의해 캐비테이션 침식이 일어남으로서 재료의 수명에 있어 문제점을 드러내고 있다. 따라서 본 연구에는 캐비테이션에 의한 손상을 방지하여 내구 수명을 연장시키기 위한 방법으로 워터 캐비테이션 피닝 기술을 선박용 알루미늄 합금에 적용하였다. 이를 위하여 워터 캐비테이션 피닝을 실시하여 내캐비테이션 특성이 가장 우수한 적용 시간을 규명하였다. 선박용 알루미늄 합금 5456-H116, 5083-H321 그리고 5052-O는 워터캐비테이션 피닝을 실시함으로써 내캐비테이션 특성이 워터 캐비테이션 피닝을 하지 않은 시편보다 무게감소량이 각각 42.11 %, 50.0 % 그리고 25.7 % 개선되었다.

단결정 초내열합금의 재결정 방지를 위한 접합 전처리 조건에 관한 연구 (A Study on the Optimum Bonding Preparation Condition of Single Crystal Superalloy)

  • 김대업
    • Journal of Welding and Joining
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    • 제19권2호
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    • pp.191-199
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    • 2001
  • The oxidation and recrystallization behaviors of Ni-base single crystal superalloy, CMSX-2 were investigated to determine the condition of the preparation for transient liquid phase (TLP) bonding operations. The faying surfaces of CMSX-2 were worked by the shot peening, fine cutting and mechanical polishing treatments and the degree of working of treated surfaces was evaluated by the hardness test and X-ray diffraction method CMSX-2 was heat-treated at 1,173∼1.589k for 3.6ks in vacuum of 4mPa. The mechanically polished surface was slightly oxidized after heat treatment even in the vacuum atmosphere of 4mPa. The thickness of an oxide film increased with increasing the heating temperature and the surface roughness of the faying surface. Recrystallization occurred at the surface after heat treatment at above 1,423K when the hardness was increased more than Hv600 by the shot peening treatment while the mechanically polished or fine cut surfaces didn't recrystallized. Based on these results, it was clearfied that the mechanically polishing with fine abrasive grit could be used for the preparation of faying surface of CMSX-2 before bonding operation.

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표면가공의 신뢰성향상을 위한 쇼트볼의 형상설계 (The Shape Design of Shot Ball to Improve the Reliability of Surface Treatment)

  • 이승호
    • 한국표면공학회지
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    • 제35권6호
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    • pp.357-362
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    • 2002
  • In this study, to improve the effect of the surface treatment, the shape design of shot ball is proposed. The fatigue effects of shot peening by the cut wire shot ball and the rounded cut wire shot ball are compared. The rotary bending and tensile fatigue tests are conducted on a spring steel to evaluate fatigue lives. The residual compressive stresses by the rounded cut wire shot ball is higher than by the rounded cut wire shot ball. This consequently increase the fatigue life and the reliability of surface treatment. Thus, to obtain optimum, repeatable and reliable shot peening effect the shape of the shot ball must be round.