• Title/Summary/Keyword: Optimized cross-section

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Numerical Analysis of the Effect of a Three-Dimensional Baffle Structure with Variable Cross-Section on the Parallel Flow Field Performance of PEMFC

  • Xuejian Pei;Fayi Yan;Jian Yao;He Lu
    • Journal of Electrochemical Science and Technology
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    • v.14 no.4
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    • pp.333-348
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    • 2023
  • In this study, a 3D model of the proton exchange membrane fuel cell is established, and a new 3D baffle structure is designed, which is combined with the parallel flow field and then optimized by numerical simulation methods. The number of baffles and the cross-sectional trapezoidal base angle are taken as the main variables, and their impacts on the performance indexes of the cathode side are analyzed. The results show that the 3D baffle can facilitate the convection and diffusion mass transfer of reactants, improve the uniformity of oxygen distribution, enhance the drainage capacity, and make the cell performance superior; however, too small angle will lead to excessive local convective mass flux, resulting in the decrease of the overall uniformity of oxygen distribution and lowering the cell performance. Among them, the optimal number of baffles and angle are 9 and 58°, respectively, which improves the net output power density by 10.8% than conventional flow field.

FE Analysis of Hydroforming Process for Flange Forming (액압 성형 공정 시 플랜지부 형성을 위한 FE 해석)

  • Choi, M.K.;Joo, B.D.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.19 no.1
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    • pp.32-37
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    • 2010
  • Hydroforming has attracted a great deal of attention in the manufacturing industries for vehicles and transportation systems. Hydroforming technology contributes to weight reduction, increased strength, improved quality and reduced tooling cost. Hydroformed automotive parts used as structure components in vehichle body frame often have to be structurally joined at some point. Therefore it is useful if the hydroformed automotive parts can be given a localized attachment flange. For a given flange shape, a parting plane for the dies is established relative to which the various surfaces of the flange shape, in cross section, have no significant reverse curvature. In this study, hydroforming process for flange forming was proposed. FE analysis to form flanged circular shape and flanged rectangular shape was preformed with Dynaform 5.5. To accomplish successful hydroforming process design, thorough investigation on proper combination of process parameters such as tool geometry and hydraulic pressure has been performed and optimized. The results show that flanged automotive parts can be successfully produced with tube hydroforming.

Optimization of Nd:YAG laser welding parameters for sealing the small Ti tube ends (소형 티타늄 튜브 끝의 밀봉용접을 위한 Nd:YAG 레이저 용접조건의 최적화)

  • Lee Hyeong Geun;Han Hyeon Su;Son Gwang Jae;Hong Sun Bok
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.73-75
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    • 2004
  • The purpose of this study is to optimize Nd:YAG laser welding parameters to seaz a Rf source into a Ti micro capsule. Ti tube ends can be sealed as some length of ぉbe end is melted and coalesced. The exact control of the melted length is the most important to get sound sealing. The Nozzle type, tube rotating speed, tilt angle, focal position, pumping voltage, pulse frequency and pulse width were selected as the Nd:YAG laser welding Parameters. These Parameters were optimized by the Taguchi experimental method using 115 orthogonal array. Appearance and cross section of the seated tube ends were examined by SEM.

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Closed form ultimate strength of multi-rectangle reinforced concrete sections under axial load and biaxial bending

  • da Silva, V. Dias;Barros, M.H.F.M.;Julio, E.N.B.S.;Ferreira, C.C.
    • Computers and Concrete
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    • v.6 no.6
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    • pp.505-521
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    • 2009
  • The analysis of prismatic members made of reinforced concrete under inclined bending, especially the computation of ultimate loads, is a pronounced non-linear problem which is frequently solved by discretizing the stress distribution in the cross-section using interpolation functions. In the approach described in the present contribution the exact analytical stress distribution is used instead. The obtained expressions are integrated by means of a symbolic manipulation package and automatically converted to optimized Fortran code. The direct problem-computation of ultimate internal forces given the position of the neutral axis-is first described. Subsequently, two kinds of inverse problem are treated: the computation of rupture envelops and the dimensioning of reinforcement, given design internal forces. An iterative Newton-Raphson procedure is used. Examples are presented.

A Study on parameter optimization and output stabilization of Magnetic Switch System. (자기스위치 시스템의 파라메다 최적화 및 출력 안정화에 관한 연구)

  • Jun, Sang-Young;Lee, Choo-Hie
    • Proceedings of the KIEE Conference
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    • 1989.07a
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    • pp.637-641
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    • 1989
  • We have developed 3-stage of Magnetic Switch System based on the nonlinearities of ferromagnetic material used in the saturable inductor, and made experiment of parameter optimization and output stabilization of Magnetic Switch System. The cross-section and conductor burns of each satarable inductor were optimized 30 $cm^2$ 19.25 $cm^2$ 5, and 25 $cm^2$ 2, respectively. With this condition, 6.2 us [FWHM], 96 A pulse at first stage was compressed into 0.4 us[FWHM], 1.61 kA pulse at last stage. The current gain and compression ratio were 16.8, 17, respectively. ln addition, System output was stabilized with reset current of 6 A, 200 us.

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AERODYNAMIC DESIGN OF A BUMP-TYPE INLET

  • Kim, Sang-Dug;Song, Dong-Joo
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03a
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    • pp.262-267
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    • 2008
  • Numerical investigations were performed with an external-compression inlet with a three-dimensional bump at Mach 2 to scrutinize the geometrical effects of the bump in controlling the interaction of a shock wave with a boundary layer. The inlet was designed for two oblique shock waves and a terminal normal shock wave followed by a subsonic diffuser, with a circular cross-section throughout. The bump-type inlet that replaced the aft ramp of the conventional ramp-type inlet was optimized with respect to the inlet performance parameters as well as compared with the conventional ramp-type inlet. The current numerical simulations showed that a bump-type inlet can provide an improvement in the total pressure recovery downstream of the shock wave/boundary layer interaction over a conventional ramp-type inlet.

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AERODYNAMIC DESIGN OF A BUMP-TYPE INLET

  • Kim, Sang-Dug;Song, Dong-Joo
    • 한국전산유체공학회:학술대회논문집
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    • 2008.10a
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    • pp.262-267
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    • 2008
  • Numerical investigations were performed with an external-compression inlet with a three-dimensional bump at Mach 2 to scrutinize the geometrical effects of the bump in controlling the interaction of a shock wave with a boundary layer. The inlet was designed for two oblique shock waves and a terminal normal shock wave followed by a subsonic diffuser, with a circular cross-section throughout. The bump-type inlet that replaced the aft ramp of the conventional ramp-type inlet was optimized with respect to the inlet performance parameters as well as compared with the conventional ramp-type inlet. The current numerical simulations showed that a bump-type inlet can provide an improvement in the total pressure recovery downstream of the shock wave/boundary layer interaction over a conventional ramp-type inlet.

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Structure Design Optimization of Small Class Forklift for Idle Vibration Reduction (소형 지게차의 Idle 진동 저감을 위한 차체 구조 최적 설계)

  • Lee, Wontae;Kim, Younghyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.660-664
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    • 2014
  • A diesel forklift truck under 3-ton class has disadvantages in the vibration transmission path. Because the weight ratio of body structure to powertrain which is source of excitation force is lower th an a mid-class forklift. In addition, the torsional and bending vibration mode frequencies of body structure are within the engine excitation frequency range, then high idle vibration generated by resonance. In this paper vehicle body structure design and optimization technique considering idle vibration reduction are presented. Design sensitivity analysis is applied to search the sensitive of design parameters in body structure. The design parameters such as thickness and pillar cross section were optimized to increase the torsional and bending vibration mode frequencies.

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Defect Classification of Cross-section of Additive Manufacturing Using Image-Labeling (이미지 라벨링을 이용한 적층제조 단면의 결함 분류)

  • Lee, Jeong-Seong;Choi, Byung-Joo;Lee, Moon-Gu;Kim, Jung-Sub;Lee, Sang-Won;Jeon, Yong-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.7
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    • pp.7-15
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    • 2020
  • Recently, the fourth industrial revolution has been presented as a new paradigm and additive manufacturing (AM) has become one of the most important topics. For this reason, process monitoring for each cross-sectional layer of additive metal manufacturing is important. Particularly, deep learning can train a machine to analyze, optimize, and repair defects. In this paper, image classification is proposed by learning images of defects in the metal cross sections using the convolution neural network (CNN) image labeling algorithm. Defects were classified into three categories: crack, porosity, and hole. To overcome a lack-of-data problem, the amount of learning data was augmented using a data augmentation algorithm. This augmentation algorithm can transform an image to 180 images, increasing the learning accuracy. The number of training and validation images was 25,920 (80 %) and 6,480 (20 %), respectively. An optimized case with a combination of fully connected layers, an optimizer, and a loss function, showed that the model accuracy was 99.7 % and had a success rate of 97.8 % for 180 test images. In conclusion, image labeling was successfully performed and it is expected to be applied to automated AM process inspection and repair systems in the future.

WASTE CLASSIFICATION OF 17×17 KOFA SPENT FUEL ASSEMBLY HARDWARE

  • Cho, Dong-Keun;Kook, Dong-Hak;Choi, Jong-Won;Choi, Heui-Joo
    • Nuclear Engineering and Technology
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    • v.43 no.2
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    • pp.149-158
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    • 2011
  • Metal waste generated from the pyroprocessing of 10 MtU of spent fuel was classified by comparing the specific activity of a relevant radionuclide with the limit value of the specific activity specified in the Korean acceptance criteria for a lowand intermediate-level waste repository. A Korean Optimized Fuel Assembly design with a 17${\times}$17 array, an initial enrichment of 4.5 weight-percent, discharge burn-up of 55 GWD/MtU, and a 10-year cooling time was considered. Initially, the mass and volume of each structural component of the assembly were calculated in detail, and a source term analysis was subsequently performed using ORIGEN-S for these components. An activation cross-section library generated by the KENO-VI/ORIGEN-S module was utilized for top-end and bottom-end pieces. As a result, an Inconel grid plate, a SUS plenum spring, a SUS guide tube subpart, SUS top-end and bottom-end pieces, and an Inconel top-end leaf spring were determined to be unacceptable for the Gyeongju low- and intermediate-level waste repository, as these waste products exceeded the acceptance criteria. In contrast, a Zircaloy grid plate and guide tube can be placed in the Gyeongju repository. Non-contaminated Zircaloy cladding occupying 76% of the metal waste was found to have a lower level of specific activity than the limit value. However, Zircaloy cladding contaminated by fission products and actinides during the decladding process of pyroprocessing was revealed to have 52 and 2 times higher specific activity levels than the limit values for alpha and $^{90}Sr$, respectively. Finally, it was found that 88.7% of the metal waste from the 17${\times}$17 Korean Optimized Fuel Assembly design should be disposed of in a deep geological repository. Therefore, it can be summarized that separation technology with a higher decontamination factor for transuranics and strontium should be developed for the efficient management of metal waste resulting from pyroprocessing.