• Journal of Korean Society of Industrial and Systems Engineering
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• v.30 no.2
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• pp.8-14
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• 2007

The powder blasting process has become an important machining technique for the cost effective fabrication of micro devices. This process is similar to sand blasting, and effectively removes hard and brittle materials. A large number of investigations on the abrasive jet machining with such output parameters as material removal rate, penetration and surface roughness have been carried out and reported by various authors. To achieve higher surface roughness, to increase material removal rate and to identify the influence of blasting parameters on the output parameters, we use the taguchi method which is one of the design methods of experiments. We can select process parameters to optimize the blasting process of glass. Experimental results indicate that the taguchi method is useful as a robust design methodology for the powder blasting process.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.10 no.1
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• pp.54-61
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• 2011

Ball screw systems are largely used in industry for motion control and motor applications. But the problem of noise, which really perplexes us, is highly correlated with the quality in ball screw systems all the way. In this paper, machining process parameters were evaluated in respects of technique, business, produce and quality to verify which impact influences the noise most. In order to adjust and compare, two comparison groups were set with the present parameters bench mark. Different ball screws were produced as specimens for the noise tests. Through comparing the noise performance of different parameters in the machining process respectively, a group of optimized machining process parameters were obtained. Another noise test was proceeded to know how noise performance was improved by optimizing the machining process parameters. At last, surface roughness tests have been done to know how surface roughness improved by optimization. The improvement of surface roughness is the main factor influences the noise performances.

• Journal of the Society of Naval Architects of Korea
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• v.42 no.6 s.144
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• pp.654-665
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• 2005

In this paper, we present a non-linear integer programming by genetic algorithm (GA) for available sizes of stiffener or thickness of plate in a job site. GA can rapidly search for the approximate global optimum under complicated design environment such as ship. Meanwhile it can handle the optimization problem involving discrete design variable. However, there are many parameters have to be set for GA, which greatly affect the accuracy and calculation time of optimum solution. The setting process is hard for users, and there are no rules to decide these parameters. In order to overcome these demerits, the optimization for these parameters has been also conducted using GA itself. Also it is proved that the parameters are optimal values by the trial function. Finally, we applied this method to compass deck of ship where the vibration problem is frequently occurred to verify the validity and usefulness of nonlinear integer programming.

• Journal of Korean Society for Quality Management
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• v.18 no.1
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• pp.129-147
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• 1990

This study is to refer to the optimization problems when the stress and strength follow the time dependent model, considering a decision making process in the design methodology from reliability viewpoint. Reliability of a component can be expressed and computed if the probability distributions for the stress and strength in the time dependent case are known. The factors which determine the parameters of the distributions for stress and strength random variables can be controlled in design problems. This leads to the problem of finding the optimal values of these parameters subject to resources and design constraints. This paper is to present techniques for solving the optimization problems at the design stage like as minimizing the total cost to be spent on controlling the stress and strength parameters for random variables subject to the constraint that the component must have a specified reliability, alternatively, maximizing the component reliability subject to certain constraints on amount of resources available to control the parameters. The derived expressions and computations of reliability in the time dependent case and some optimization models of these cases are discussed. The special structure of these models is exploited to develop the optimization techniques which are illustrated by design examples.

• Journal of Welding and Joining
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• v.34 no.3
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• pp.23-30
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• 2016

This paper discusses the optimization of friction stir spot welding (FSSW) process parameters for joining Aluminum alloy (AA6061-T6) with Magnesium alloy (AZ31B) sheets. Prior to optimization an empirical relationship was developed to predict the Tensile Shear Fracture Load (TSFL) incorporating the four most important FSSW parameters, i.e., tool rotational speed, plunge rate, dwell time and tool diameter ratio, using response surface methodology (RSM). The experiments were conducted based on four factor, five levels central composite rotatable design (CCD) matrix. The maximum TSFL obtained was 3.61kN, with the tool rotation of 1000 rpm, plunge rate of 16 mm/min, dwell time of 5 sec and tool diameter ratio of 2.5.

• The KSFM Journal of Fluid Machinery
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• v.11 no.3
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• pp.36-42
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• 2008

In this paper, the performance characteristics of the impeller in a centrifugal pump were investigated using DOE(Design of Experiment) with commercial CFD software. Geometric parameters of vane plane development were defined with the meridional shape and frontal view of the impeller. The incidence angles and the exit blade angle were selected as main parameters using 2k factorial and the influences of selected design parameters were examined through the optimization process using RSM.

• Proceedings of the KAIS Fall Conference
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• 2009.12a
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• pp.715-718
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• 2009

The assembly line is one of the typical process hard to analyze with mathematical methods including even stochastic approaches, because it includes many manual operations varying drastically depending on operators' skills. In this paper, we suggest the simulation optimization method to design the optimal assembly line of a gas oven. To achieve the optimal design, firstly, we modeled the real gas oven assembly line with actual data, such as assembly procedures, operation rules, and other input parameters and so on. Secondly, we build some alternatives to enhance the line performance based on business rules and other parameters. The DOE(Design Of Experiment) techniques were used for testing alternatives under various situations. Each alternatives performed optimization process with evolution strategy; one of the GA(Genetic Algorithm) techniques. As a result, we can make about 7% of throughputs up with the same time and cost. By this process, we expect the assembly line can obtain the solution compatible with their own problems.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2011.06a
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• pp.465-466
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• 2011

• Proceedings of the KWS Conference
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• 2001.10a
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• pp.7-10
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• 2001

• Journal of Welding and Joining
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• v.24 no.5
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• pp.67-73
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• 2006

Laser welding is suitable for welding to the aluminum alloy sheet. In order to apply the aluminum laser welding to production line, parameters should be optimized. In this study, the optimal welding condition was searched through the genetic algorithm in laser welding of AA5182 sheet with AA5356 filler wire. Second-order polynomial regression model to estimate the tensile strength model was developed using the laser power, welding speed and wire feed rate. Fitness function for showing the performance index was defined using the tensile strength, wire feed rate and welding speed which represent the weldability, product cost and productivity, respectively. The genetic algorithm searched the optimal welding condition that the wire feed rate was 2.7 m/min, the laser power was 4 kW and the welding speed was 7.95 m/min. At this welding condition, fitness function value was 137.1 and the estimated tensile strength was 282.2 $N/mm^2$.