• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.26 no.11
• /
• pp.2262-2269
• /
• 2002

Process optimization is carried out to determine process parameters which satisfy the given design requirement and constraint conditions in sheet metal forming processes. Sensitivity -based-approach is utilized for the optimum searching of process parameters in sheet metal forming precesses. The scheme incorporates an elasto-plastic finite element method with shell elements . Sensitivities of state variables are calculated from the direct differentiation of the governing equation for the finite element analysis. The algorithm developed is applied to design of the variablc blank holding force in deep drawing processes. Results show that determination of process parameters is well performed to control the major strain for preventing fracture by tearing or to decrease the amount of springback for improving the shape accuracy. Results demonstrate that design of process parameters with the present approach is applicable to real sheet metal forming processes.

• Journal of the Korea Institute of Information and Communication Engineering
• /
• v.25 no.11
• /
• pp.1551-1558
• /
• 2021

Beacon signals used in indoor positioning system are reflected and distorted, resulting in noise signals. KF(Kalman Filter) has been widely used to remove this noise. In order to apply the KF, optimization process considering the signal type, signal strength, and environmental elements of each product is required. In this paper, we propose a solution to the optimization problem of KF Parameters using GA(Genetic Algorithm) in BLE(Bluetooth Low Energy) Beacon-based indoor positioning system. After optimizing KF Parameters by applying the proposed technique with a certain distance between Beacon and receiver, we compared the estimated distance passed through KF with the unfiltered distance. The proposed technique is expected to reduce the time required and improve accuracy of KF Parameters optimization in an indoor positioning system based on RSSI (Received Signal Strength Indication).

• Proceedings of the KIEE Conference
• /
• 1999.07g
• /
• pp.2911-2913
• /
• 1999

This paper suggest an optimal identification method to complex and nonlinear system modeling that is based on Fuzzy-Neural Network(FNN). The FNN modeling implements parameter identification using HCM algorithm and optimal identification algorithm structure combined with two types of optimization theories for nonlinear systems, we use a HCM Clustering Algorithm to find initial parameters of membership function. The parameters such as parameters of membership functions, learning rates and momentum coefficients are adjusted using optimal identification algorithm. The proposed optimal identification algorithm is carried out using both a genetic algorithm and the improved complex method. Also, an aggregate objective function(performance index) with weighted value is proposed to achieve a sound balance between approximation and generalization abilities of the model. To evaluate the performance of the proposed model, we use the time series data for gas furnace, the data of sewage treatment process and traffic route choice process.

• Proceedings of the KWS Conference
• /
• 1999.10a
• /
• pp.83-86
• /
• 1999

• Steel and Composite Structures
• /
• v.29 no.1
• /
• pp.67-75
• /
• 2018

High performance concrete (HPC) depends on various parameters such as the type of cement, aggregate and water reducer amount. Generally, the ready concrete company in various regions according to the requirements and costs, mix design of concrete as well as type of cement, aggregates, and, amount of other components will vary as a result of moment decisions or dynamic optimization, though the ideal conditions will be more applicable for the design of mix proportion of concrete. This study aimed to apply dynamic optimization for mix design of HPC; consequently, the objective function, decision variables, input and output variables and constraints are defined and also the proposed dynamic optimization model is validated by experimental results. Results indicate that dynamic optimization objective function can be defined in such a way that the compressive strength or performance of all constraints is simultaneously examined, so changing any of the variables at each step of the process input and output data changes the dynamic of the process which makes concrete mix design formidable.

• Journal of Institute of Control, Robotics and Systems
• /
• v.6 no.2
• /
• pp.207-216
• /
• 2000

This paper introduces an effective system design method to develop a customer oriented product using a design optimization process and to select a set of critical design paramenters,. The process results in the development of a successful product satisfying customer needs and reducing development risk. The proposed scheme adopted a five step QFD(Quality Function Deployment) in order to extract design parameters from customer needs and evaluated their priority using risk factors for extracted design parameters. In this process we determine critical design parameters and allocate them to subsystem designers. Subsequently design engineers develop and test the product based on these parameters. These design parameters capture the characteristics of customer needs in terms of performance cost and schedule in the process of QFD, The subsequent risk management task ensures the minimum risk approach in the presence of design parameter uncertainty. An application of this approach was demonstrated in the development of weld quality monitoring system. Dominant design parameters affect linearity characteristics of weld defect feature vectors. Therefore it simplifies the algorithm for adopting pattern classification of feature vectors and improves the accuracy of recognition rate of weld defect and the real time response of the defect detection in the performance. Additionally the development cost decreases by using DSP board for low speed because of reducing CPU's load adopting algorithm in classifying weld defects. It also reduces the cost by using the single sensor to measure weld defects. Furthermore the synergy effect derived from the critical design parameters improves the detection rate of weld defects by 15% when compared with the implementation using the non-critical design parameters. It also result in 30% saving in development cost./ The overall results are close to 95% customer level showing the effectiveness of the proposed development approach.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.18 no.9
• /
• pp.36-43
• /
• 2019

Turning, a main machining process, is a widespread process in metal cutting industries. Many researchers have investigated the effects of process parameters on the machining process. In the turning process, input variables including cutting speed, feed, and depth of cut are generally used. Surface roughness and electric current consumption are used as output variables in this study. We construct a simulation model for the turning process using a neural network, which predicts the output values based on input values. In the neural network, obtaining the appropriate set of weights, which is called training, is crucial. In general, back propagation (BP) is widely used for training. In this study, techniques such as ant colony optimization (ACO) and particle swarm optimization (PSO) as well as BP were used to obtain the weights in the neural network. Particularly, two combined techniques of ACO_BP and PSO_BP were utilized for training the neural network. Finally, the performances of the two techniques are compared with each other.

• Elastomers and Composites
• /
• v.57 no.4
• /
• pp.147-156
• /
• 2022

In this study, we chose a flat die to optimize a general die geometry. The optimization was aimed at obtaining a uniform velocity distribution across the exit of the die. For the optimization, the input and output design parameters were randomly computed, and response surfaces were generated to obtain statistical data for the minimum and maximum sensitivities computed during optimization. Subsequently, object functions with constraints were numerically computed to obtain the minimum errors in the velocity difference (i.e., variable "Outp" in this study). Finally, we obtained the candidate optimized dataset. Note that the current numerical computations were simultaneously conducted for an entire extruder, i.e., screw plus die. The numerical outlet velocity distributions in the modified die geometry tended to be much more uniform than the conventional distributions in the current optimization processes for this specific flat die.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.13 no.4
• /
• pp.56-68
• /
• 2014

This paper presents an experiment on the modeling, analysis, prediction and optimization of machining parameters used during the turning process of the low-carbon steel known as ST40. The parameters used to develop the model are the cutting speed, the feed rate, and the depth of the cut. The experiments were carried out under various conditions, with three level of parameters and two different treatments for each level (with and without a lubricant), to determine the effects of the parameters on the surface roughness and electric current consumption. These effects were investigated using response surface methodology (RSM). A second-order model is used to predict the values of the surface roughness and the electric current consumption from the results of experiments which collected preliminary data. The results of the experiment and the predictions of the surface roughness and electric current consumption under both treatments were found to be nearly identical. This result shows that the feed rate is the main factor that influences the surface roughness and electric current consumption.

• International Journal of Control, Automation, and Systems
• /
• v.4 no.3
• /
• pp.372-381
• /
• 2006

The purpose of this study was to develop a process management system to manage ingot fabrication and improve ingot quality. The ingot is the first manufactured material of wafers. Trace parameters were collected on-line but measurement parameters were measured by sampling inspection. The quality parameters were applied to evaluate the quality. Therefore, preprocessing was necessary to extract useful information from the quality data. First, statistical methods were used for data generation. Then, modeling was performed, using the generated data, to improve the performance of the models. The function of the models is to predict the quality corresponding to control parameters. Secondly, rule extraction was performed to find the relation between the production quality and control conditions. The extracted rules can give important information concerning how to handle the process correctly. The dynamic polynomial neural network (DPNN) and decision tree were applied for data modeling and rule extraction, respectively, from the ingot fabrication data.