• Title/Summary/Keyword: Optimal replacement time

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Maintenance Model for Multi-Component System Considering Failure Types (고장형태(故障形態)를 고려한 다부품장비(多部品裝備)의 보전모형(保全模型))

  • Jeong, Yeong-Bae
    • Journal of Korean Society for Quality Management
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    • v.18 no.2
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    • pp.33-42
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    • 1990
  • This paper proposes the maintenance model of multi-component system when the failure characteristics and types of components are considered. In this model, it is assumed that a system is composed of a critical component, a major component and a minor component. Also, failure types is classified into major failure and minor failure. If major failure occurs to critical component before system age replacement time, the system is renewed. If major failure does not occur until its age replacement time, preventive maintenance is performed at age replacement time T. Minimal repairs are carried out after each minor failure. Major component is minimal-repaired if any failure is discovered during operation. Minor component should be replaced as soon as any failure is found. This paper determines the optimal replacement time of the system which minimizes total maintenance cost. Numerical example illustrates these results.

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Replacement Model Following the Expiration of Free RRNMW (무료 재생교체-비재생수리보증이 종료된 이후의 교체모형)

  • Jung, Ki-Mun
    • Communications for Statistical Applications and Methods
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    • v.18 no.6
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    • pp.697-705
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    • 2011
  • This paper proposes an optimal replacement policy following the expiration of a free renewing replacement-non-renewing minimal repair warranty. To do so, the free renewing replacement-non-renewing minimal repair warranty is defined and then the maintenance model following the expiration of free renewing replacement-non-renewing minimal repair warranty from the user's point of view is studied. As the criteria to determine the optimality of the maintenance policy, we consider the expected cost rate per unit time from the user's perspective. We derive the expressions for the expected cycle length and the expected total cost to obtain the expected cost rate per unit time. Finally, the numerical examples are presented for illustrative purposes.

On Multipurpose Replacement Policies for the General Failure Model

  • Cha, Ji-Hwan
    • Journal of the Korean Data and Information Science Society
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    • v.14 no.2
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    • pp.393-403
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    • 2003
  • In this paper, various replacement policies for the general failure model are considered. There are two types of failure in the general failure model. One is Type I failure (minor failure) which can be removed by a minimal repair and the other is Type II failure (catastrophic failure) which can be removed only by a complete repair. In this model, when the unit fails at its age t, Type I failure occurs with probability 1-p(t) and Type II failure occurs with probability p(t), $0{\leq}p(t){\leq}1$. Under the model, optimal replacement policies for the long-run average cost rate and the limiting efficiency are considered. Also taking the cost and the efficiency into consideration at the same time, the properties of the optimal policies under the Cost-Priority-Criterion and the Efficiency-Priority-Criterion are obtained.

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Optimal Pipe Replacement Analysis with a New Pipe Break Prediction Model (새로운 파괴예측 모델을 이용한 상수도 관의 최적 교체)

  • Park, Suwan;Loganathan, G.V.
    • Journal of Korean Society of Water and Wastewater
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    • v.16 no.6
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    • pp.710-716
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    • 2002
  • A General Pipe Break Prediction Model that incorporates linear and exponential models in its form is developed. The model is capable of fitting pipe break trends that have linear, exponential or in between of linear and exponential trend by using a weighting factor. The weighting factor is adjusted to obtain a best model that minimizes the sum of squared errors of the model. The model essentially plots a best curve (or a line) passing through "cumulative number of pipe breaks" versus "break times since installation of a pipe" data points. Therefore, it prevents over-predicting future number of pipe breaks compared to the conventional exponential model. The optimal replacement time equation is derived by using the Threshold Break Rate equation by Loganathan et al. (2002).

A Study of File Replacement Policy in Data Grid Environments (데이터 그리드 환경에서 파일 교체 정책 연구)

  • Park, Hong-Jin
    • The KIPS Transactions:PartA
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    • v.13A no.6 s.103
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    • pp.511-516
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    • 2006
  • The data grid computing provides geographically distributed storage resources to solve computational problems with large-scale data. Unlike cache replacement policies in virtual memory or web-caching replacement, an optimal file replacement policy for data grids is the one of the important problems by the fact that file size is very large. The traditional file replacement policies such as LRU(Least Recently Used) LCB-K(Least Cost Beneficial based on K), EBR(Economic-based cache replacement), LVCT(Least Value-based on Caching Time) have the problem that they have to predict requests or need additional resources to file replacement. To solve theses problems, this paper propose SBR-k(Sized-based replacement-k) that replaces files based on file size. The results of the simulation show that the proposed policy performs better than traditional policies.

Optimal Age Replacement Policy of Multi-Component System (다부품시스템의 최적수명교환방침)

  • 정영배
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.11 no.18
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    • pp.35-39
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    • 1988
  • In general, the characteristics of components which consist of multi component system can not be the same. This paper proposes a maintenance model of multi-component system according to the characteristics of each component. In this paper multi-component system is divided into three components-critical component, major component and minor component, respectively. Then we determine the optimal age replacement time of the system which minimizes total maintenance cost. Numerical examples are shown to illustrate the result.

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Optimal replacement policy after extended warranty for a system with minimal repair warranty (최소수리 보증을 갖는 시스템에 대한 연장된 보증 이후의 최적의 교체정책)

  • Jung, Ki Mun
    • Journal of Applied Reliability
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    • v.13 no.2
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    • pp.77-86
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    • 2013
  • Recently, an extended warranty of a system following the expiration of the basic warranty is becoming increasingly popular to the user. In this respect, we suggest a replacement model following the expiration of extended warranty with minimal repair warranty from the user's point of view in this paper. Under extended warranty, the failed system is minimally repaired by the manufacturer at no cost to the user during the original extended warranty period. As a criterion of the optimality, we utilize the expected cost rate per unit time during the life cycle from the user's perspective and suggest the optimal replacement period after extended warranty. Finally, a few numerical examples are given for illustrative purpose.

Optimal Preventive Replacement under Periodic Inspections for an Item in Preparedness (정기검사하에서 준비태세의 부품에 대한 최적예방교환)

  • Kong, Myung-Bock;Won, Young-Cheol
    • Journal of Korean Institute of Industrial Engineers
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    • v.22 no.4
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    • pp.651-662
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    • 1996
  • This paper concerns with preventive replacement under periodic inspections for an item (system) which is in a state of preparedness. The item is subject to wear. The item fails randomly but the failure rate depends on the accumulated wear. The item is preventively replaced if it survives a certain wear limit at periodic inspections. The foiled item is, however, replaced at periodic inspections. Given the costs for replacements and inspections, and the penalty cost of the time elapsed between failure und its detection, the optimal wear limit according to the long-run expected cost per unit time criterion is derived. It has been proved that the optimal wear limit is unique if an item has increasing weer-dependent failure rate. A numerical example for a stationary gamma wear process with Weibull distributed failure is given to show its applicability.

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Preventive Replacement Policy for the System that the Failure can be Detected only by Inspection (검사에 의해서만 고장이 인지될 수 있는 장비의 예방교체정책)

  • An Byeong-O;Ha Seok-Tae
    • Journal of the military operations research society of Korea
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    • v.18 no.1
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    • pp.110-127
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    • 1992
  • In the preventive replacement policies of system that the failure can be detected through only periodic inspection, there is a penalty cost associated with the lapsed time between system failure and its detection. The system under study is replaced if the system fails before $n^{th}$ inspection, otherwise, preventive replacement is performed at the $n^{th}$ inspection. The decision variables are the inspection interval and the period of preventive replacement. This study presents the optimal preventive replacement policy that minimizes the long-run expected cost per unit time.

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Modeling of Rate-of-Occurrence-of-Failure According to the Failure Data Type of Water Distribution Cast Iron Pipes and Estimation of Optimal Replacement Time Using the Modified Time Scale (상수도 주철 배수관로의 파손자료 유형에 따른 파손율 모형화와 수정된 시간척도를 이용한 최적교체시기의 산정)

  • Park, Su-Wan;Jun, Hwan-Don;Kim, Jung-Wook
    • Journal of Korea Water Resources Association
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    • v.40 no.1 s.174
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    • pp.39-50
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    • 2007
  • This paper presents applications of the log-linear ROCOF(rate-of-occurrence-of-failure) and the Weibull ROCOF to model the failure rate of individual cast iron pipes in a water distribution system and provides a method of estimating the economically optimal replacement time of the pipes using the 'modified time-scale'. The performance of the two ROCOFs is examined using the maximized log-likelihood estimates of the ROCOFs for the two types of failure data: 'failure-time data' and 'failure-number data'. The optimal replacement time equations for the two models are developed by applying the 'modified time-scale' to ensure the numerical convergence of the estimated values of the model parameters. The methodology is applied to the case study water distribution cast iron pipes and it is found that the log-linear ROCOF has better modeling capability than the Weibull ROCOF when the 'failure-time data' is used. Furthermore, the 'failure-time data' is determined to be more appropriate for both ROCOFs compared to the 'failure-number data' in terms of the ROCOF modeling performances for the water mains under study, implying that recording each failure time results in better modeling of the failure rate than recording failure numbers in some time intervals.