• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.22 no.4
• /
• pp.611-620
• /
• 2021

The maintenance industry is mainly progressing based on condition-based maintenance after corrective maintenance and preventive maintenance. In condition-based maintenance, maintenance is performed at the optimum time based on the condition of equipment. In order to find the optimal maintenance point, it is important to accurately understand the condition of the equipment, especially the remaining useful life. Thus, using simulation data (C-MAPSS), a prediction model is proposed to predict the remaining useful life of a turbofan engine. For the modeling process, a C-MAPSS dataset was preprocessed, transformed, and predicted. Data pre-processing was performed through piecewise RUL, moving average filters, and standardization. The remaining useful life was predicted using principal component analysis and the k-NN method. In order to derive the optimal performance, the number of principal components and the number of neighbor data for the k-NN method were determined through 5-fold cross validation. The validity of the prediction results was analyzed through a scoring function while considering the usefulness of prior prediction and the incompatibility of post prediction. In addition, the usefulness of the RUL prediction model was proven through comparison with the prediction performance of other neural network-based algorithms.

• Journal of the Microelectronics and Packaging Society
• /
• v.31 no.2
• /
• pp.45-53
• /
• 2024

The maintenance of semiconductor equipment is crucial for the continuous growth of the semiconductor market. System management is imperative given the anticipated increase in the capacity and complexity of industrial equipment. Ensuring optimal operation of manufacturing processes is essential to maintaining a steady supply of numerous parts. Particularly, monitoring the status of substrate transfer robots, which play a central role in these processes, is crucial. Diagnosing failures of their major components is vital for preventive maintenance. Fault diagnosis methods can be broadly categorized into physics-based and data-driven approaches. This study focuses on data-driven fault diagnosis methods due to the limitations of physics-based approaches. We propose a methodology for data acquisition and preprocessing for robot fault diagnosis. Data is gathered from vibration sensors, and the data preprocessing method is applied to the vibration signals. Subsequently, the dataset is trained using Gradient Tree-based XGBoost machine learning classification algorithms. The effectiveness of the proposed model is validated through performance evaluation metrics, including accuracy, F1 score, and confusion matrix. The XGBoost classifiers achieve an accuracy of approximately 92.76% and an equivalent F1 score. ROC curves indicate exceptional performance in class discrimination, with 100% discrimination for the normal class and 98% discrimination for abnormal classes.

• Journal of Energy Engineering
• /
• v.20 no.3
• /
• pp.200-208
• /
• 2011

KHNP (Korea Hydro & Nuclear Power Co.) defines and manages equipment of Nuclear Power Plants systematically with functional importance determination of each equipment for efficient maintenance and optimal preventive maintenance. But the existing functional importance determinations have some different results between the plants, systems and engineers due to gap of understanding of classification criteria because they have been done in terms of equipment level rather than function level. so that caused the repeated work. To make up for this problem improve methodology of functional importance determination using MR (Maintenance Rule) and do classification of equipment for new nuclear power plants based on function level. In addition, methodical documentation for basis of importance determination is done to help that system engineers can easily understand and use.

• Proceedings of the KIEE Conference
• /
• 2006.11a
• /
• pp.351-353
• /
• 2006

Preventive maintenance can avail the generating unit to reduce cost and gain more profit in a competitive supply-side power market. so, it is necessary to perform reliability analysis on the systems in which reliability is essential. In this paper, FMECA assessment adopted using real historical failure data in Korean power plants for apply RCM analytical method. The stochastic FMECA is an engineering analysis and a core activity performed by reliability engineers to review the effects of probable failure modes of generating unit and assemblies of the power system on system performance. Optimal RCM schedule which is considered the severity level of each generating unit and failure probability from failure prediction of generating unit can be planned using proposed FMECA with IOE index.

• Journal of Korean Society of Industrial and Systems Engineering
• /
• v.32 no.1
• /
• pp.11-19
• /
• 2009

A number of trend test methods, i.e., Military Handbook test and Laplace test etc., have been applied to investigate recurrent failures trend in repairable systems. Existing methods provide information about only existence of trend in the system. In this paper, we propose a new change-point test based on the Schwarz Information Criterion(SIC). The change-point approach is more informative than other trend test methods in that it provides the number of change-points and the location of change-points if it exists, as well as the existence of change-point for recurrent failures. The change-point test is applied to nine 300MW generating units operated in East China. We confirm that the change-point test has a potential for establishing optimal preventive maintenance policy by detecting change-point of failure rate.

• Proceedings of the Korean Operations and Management Science Society Conference
• /
• 2002.05a
• /
• pp.590-597
• /
• 2002

LNG고압펌프계통은 천연가스 고압 송출에 있어 가용도가 매우 중요한 계통이다. 본 연구에서는 현재 적용되고 있는 예방(계획)정비주기를 가용성 측면에서 재검토했다. 확률적인 운전대수와 운전 및 보전 형태에 연관된 여러제약이 고려할 때 계통 불가용도를 정량화하기 위하여 시뮬레이션 기법을 적용했다. 중도 절단된 형태의 펌프 수명 데이터를 분석해 욕조형의 고장율 함수를 도출했으며 보수시간 데이터를 분석해 확률분포모수를 구했다. 또한 주요 펌프부대설비에 대해서는 상수형의 고장율과 보전율을 도출했다. 분석된 확률모수를 작성된 시뮬레이션 모형에 입력하고 과거의 운전대수 시나리오를 설정해 실험한 결과와 실제 보수 및 운전 자료를 비교해 모형의 유효성을 보였다. 그리고 차후 예상되는 운전요구대수 시나리오를 기정하고 각 예방정비주기별로 반복 실험하여 계통의 불가용도를 보이고 적합한 예방정비주기를 도출했으며 펌프부품 교체비용의 기대 절감액을 보였다.

• Journal of Korean Institute of Industrial Engineers
• /
• v.43 no.2
• /
• pp.135-146
• /
• 2017

This paper considers redundancy optimization problems of multi-level systems and reviews existing papers which proposed various optimization models and used different algorithms in this research area. Three different mathematical models are studied: Multi-level redundancy allocation (MRAP), multiple multi-level redundancy allocation, and availability-based MRAP models. Many meta-heuristics are applied to find optimal solutions in the several optimization problems. We summarized key idea of meta-heuristics applied to the existing MARP problems. Two extended models (MRAP with interval reliability of units and an integrated optimization problem of MRAP and preventive maintenance) are studied and further research ideas are discussed.

• Proceedings of the Safety Management and Science Conference
• /
• 2004.11a
• /
• pp.115-123
• /
• 2004

Replacement problems can be classed as either deterministic of stochastic. Deterministic problems are those in which the timing and the outcome of the replacement action are assumed to be known with certainty. Before proceeding with development of replacement models it is important to note that preventive replacement actions, that is, ones taken before equipment reaches a failed state, require two necessary conditions: (1) The total cost of the replacement must be greater after failure than before. (2) The failure rate of the equipment must be increasing. Equipment is subject to failure. On failure, one of two possible actions can be taken : repair or complete replacement of the failed equipment. In this paper, we proposed optimal overhaul, repair, replacement maintenance model with two-state.

• The Journal of The Korea Institute of Intelligent Transport Systems
• /
• v.20 no.4
• /
• pp.71-82
• /
• 2021

In this study, a novel method for monitoring road pavements using the Mobile Mapping System (MMS) and a deep learning crack detection system was presented. Furthermore, an optimal maintenance method through economic analysis was presented targeting the pavement section of Sejong City. As a result of monitoring the pavement conditions, it was confirmed that the pavement ratings were good in the order of national highways, municipal roads, and roads of provinces. In addition, economic analysis using the pavement deterioration model showed that micro-surfacing, one of the preventive maintenance methods, is the most economical in terms of maintenance costs and user benefits. The results of this study are expected to be used as fundamental reference for local governments' infrastructure management plans.

• Journal of Preventive Medicine and Public Health
• /
• v.21 no.1 s.23
• /
• pp.195-206
• /
• 1988

Two major issues of the blood bank management are quality assurance and inventory control. Recently, in Korea blood donation has gained popularity increasingly to allow considerable improvement of the quality assurance with respect to blood collection, transportation, storage, component preparation skills and hematological tests. Nevertheless the inventory control, the other issue of blood bank management, has been neglected so far. For the supply of blood by donation barely meets the demand, the blood bank policy on the inventory control has been 'the more the better.' The shortage itself by no means unnecessitate inventory control. In fact, in spite of shortage, no small amount of blood is outdated. The efficient blood inventory control makes it possible to economize the blood usage in the practice of state-of-the-art medical care. For the efficient blood inventory control in Korean hospitals, this tudy is to develop formulae forecasting the standard blood inventory level and suggest a set of policies improving the blood inventory control. For this study informations of $A^+$ whole bloods and packed cells inventory control were collected from a University Hospital and the Central Blood Bank of the Korean Red Cross. Using this informations, 1,461 daily blood inventory records were formulated.48 varieties of blood inventory control environment were identified on the basis of selected combinations of 4 inventory control variables-crossmatch, transfusion, inhospital donation and age of bloods from external supply. In order to decide the optimal blood inventory level for each environment, simulation models were designed to calculate the measures of performance of each environment. After the decision of 48 optimal blood inventory levels, stepwise multiple regression analysis was started where the independent variables were 4 inventory control variables and the dependent variable was optimal inventory level of each environment. Finally the standard blood inventory level decision rule was developed using the backward elimination procedure to select the best regression equation. And the effective alternatives of the issuing policy and crossmatch release period were suggested according to the measures of performance under the condition of the standard blood inventory level. The results of this study' were as follows ; 1. The formulae to calculate the standard blood inventory level($S^*$)was $S^*=2.8617X(d)^{0.9342}$ where d is the mean daily crossmatch(demand) for a blood type. 2. The measures of performace - outdate rate, average period of storage, mean age of transfused bloods, and mean daily available inventory level - were improved after maintenance of the standard inventory level in comparison with the present system. 3. Issuing policy of First In-First Out(FIFO) decreased the outdate rate, while Last In-First Out(LIFO) decreased the mean age of transfused bloods. The decrease of the crossmatch release period reduced the outdate rate and the mean age of transfused bloods.