• 제목/요약/키워드: Optimal inventory management

검색결과 209건 처리시간 0.028초

건설현장 철근작업 프로세스상의 적정 자재재고 관리 방안에 관한 연구 (Optimal Inventory Management for Rebar Fabrication Process in Construction Process)

  • 정도영;박상혁;곽수남;김형관;한승헌
    • 한국건설관리학회:학술대회논문집
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    • 한국건설관리학회 2006년도 정기학술발표대회 논문집
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    • pp.702-707
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    • 2006
  • 건설자재의 경우 물량 확보 차원과 소량 반입의 어려움, 공정 지연 등의 이유로 인하여 현장에 상당량의 재고를 보유하여 왔다. 특히 철근의 경우 변동요인이 많아 일반적으로 1개월 이상의 여유 재고를 보유하여 왔다. 하지만 이렇게 재고의 규모가 필요이상으로 과도할 경우 재고유지비용이 증가하게 되고 자재적치에 많은 공간이 소요되어 현장 내 이동에 불편을 겪을 수도 있으며 생산성이 저하 되어 낭비요인으로 작용하게 된다. 반면에 재고량이 부족할 경우에는 예상치 못했던 수요가 발생하거나 자재수급에 어려움이 생기는 경우 대응하기가 어려우며 자재부족에 따라 작업수행에 지연을 가져오게 되어 추가비용을 발생시킨다. 본 연구는 건설현장의 여러 가지 자재 중에서 구성 비율이 가장 높고 지속적인 수요에 의해 작업이 이루어지는 철근자재를 대상으로 재고관리 현황을 살펴보고 적정 재고관리 방안을 제시하였다. 먼저 일반적인 재고의 개념 및 재고관리 시스템에 대하여 살펴보고 철근 가공 ${\cdot}$ 조립과정의 적용성 여부를 판단하였다. 이후 자재의 리드타임 변이와 리드타임 동안의 자재의 수요율 변이를 고려하여 자재의 재주문 시점을 언제로 할 것인지를 결정하고 주문비용 및 재고유지비용, 자재 수요량을 고려하여 주문량을 얼마로 할 것인지를 결정하는 방법을 제시하였다.

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A Study on Multi-Period Inventory Clearance Pricing in Consideration of Consumer's Reference Price Effect

  • Koide, Takeshi;Sandoh, Hiroaki
    • Industrial Engineering and Management Systems
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    • 제12권2호
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    • pp.95-102
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    • 2013
  • It is difficult to determine an appropriate discount price for daily perishable products to increase profit from a long-term standpoint. Even if the discount pricing is efficient to increase profit of the day, consumers memorize the sales price and they might hesitate to purchase the product at a regular price the following day. The authors discussed the inventory clearance pricing for a single period in our previous study by constructing a mathematical model to derive an optimal sales price to maximize the expected profit by considering the reference price effect of demand. This paper extends the discussion to handle the discount pricing for multiple periods. A mathematical analysis is first conducted to reveal the properties on an objective function, which is the present value of total expected profits for multiple periods. An algorithm is then proposed to derive an optimal price for asymmetric consumers. Numerical experiments investigate the characteristics of the objective function and optimal pricings.

안전재고입지를 고려한 물적 분배시스템 운영에 관한 연구 (A Study on the Operation of Physical Distribution System with the Allocation of Safety Stock)

  • 김병찬;김형준
    • 대한안전경영과학회지
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    • 제3권3호
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    • pp.77-86
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    • 2001
  • An operational strategy for inventory control on finished goods in the distribution system has been given attention to many enterprises and many studies regarding this field have been done and is also on-going currently. Many of these studies represented a large scale distribution network with a unified formulation by using defined symbols. These methods have provided the systematic approach of the distribution network but they are impossible to applying the reality system due to not considering the service rate of demand and treating the shortage of inventory. In order to overcome these unrealistic problems, the novel safety stock policy of responding to customers' inventory distribution network is suggested. this paper explores the transportation between Central Distribution Center(CDC) and Regional Distribution Center(RDC). Especially, the relation of transportation cost between CDC and RDC and cost of inventory control according to safety inventory with service level are emphasized. We could obtain the good results of this study by determining the optimal safety stock considering the various variables and constraints.

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적시 부품 공급 계약을 갖는 두 단계 공급망에서 부품 생산과 재고 분배의 통합적 구현 (Coordination of Component Production and Inventory Rationing for a Two-Stage Supply Chain with a VMI Type of Supply Contract)

  • 김은갑
    • 한국경영과학회지
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    • 제37권2호
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    • pp.45-56
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    • 2012
  • This paper considers a supply chain consisting of a component manufacturer and a product manufacturer. The component manufacturer provides components for the product manufacturer based on a vendor-managed inventory type of supply contract, and also faces demands from the market with the option of to accept or reject each incoming demand. Using the Markov decision process model, we examine the structure of the optimal production control and inventory rationing policy. Two types of heuristics are presented. One is the fixed-buffer policy and the other uses two linear functions. We implement a computational study and present managerial insights based on the observations.

회수제품 재가공이 이루어지는 시스템에서 최적 신제품 구매정책과 최적 주문량에 대한 연구 (Joint Decision of Optimal Procurement Policy and Optimal Order ize for a Product Recovery System)

  • 김은갑;정봉주
    • 대한산업공학회지
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    • 제34권4호
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    • pp.398-407
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    • 2008
  • We consider a product recovery system that a single product is stocked in order to meet a demand from customers who may return products after usage. This paper addresses a problem of when to release a procurement process to replenish serviceable inventory and how many new products to procure. The structure of the optimal procurement policy is examined and numerically identified as a monotonic threshold curve. A numerical procedure is presented to jointly find the optimal procurement order size, optimal procurement policy, and optimal discounted profit. Sensitivity analysis also indicates that these optimal performance measurements have monotonic properties with respect to system parameters.

Optimizing Concurrent Spare Parts Inventory Levels for Warships Under Dynamic Conditions

  • Moon, Seongmin;Lee, Jinho
    • Industrial Engineering and Management Systems
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    • 제16권1호
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    • pp.52-63
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    • 2017
  • The inventory level of concurrent spare parts (CSP) has a significant impact on the availability of a weapon system. A failure rate function might be of particular importance in deciding the CSP inventory level. We developed a CSP optimization model which provides a compromise between purchase costs and shortage costs on the basis of the Weibull and the exponential failure rate functions, assuming that a failure occurs according to the (non-) homogeneous Poisson process. Computational experiments using the data obtained from the Korean Navy identified that, throughout the initial provisioning period, the optimization model using the exponential failure rate tended to overestimate the optimal CSP level, leading to higher purchase costs than the one using the Weibull failure rate. A Pareto optimality was conducted to find an optimal combination of these two failure rate functions as input parameters to the model, and this provides a practical solution for logistics managers.

Human Behavior in Newsvendor Decisions: A Comparative Study with Experimental Results

  • Kwak, Jin Kyung
    • Management Science and Financial Engineering
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    • 제21권1호
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    • pp.19-24
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    • 2015
  • As decision makers do not make optimal decisions in practice despite the existence of optimal solutions in many models, there has been a rising interest in behavioral operations management recently. In this study, we aim for a comparative study to analyze the inventory decisions in Korea, America, and China, by conducting the same newsvendor experiment in Korea and compare the results with those of previous studies. From the comparative analysis, some national characteristics in decision-making processes have been observed but there is lowly significant difference in order quantities among the three groups. Korean students show lower level of understanding in demand distributions and tendencies of anchoring on the mean demand and being risk-averse. The finding that individuals make their own decisions differently based on their different behaviors suggests that we need to consider individual approach in analyzing human decision-making processes rather than adapting aggregate approach.

통합 주문 및 가동준비단축 모형 (An Integrated Ordering and Setup Cost Reduction Model)

  • 이창환
    • 한국경영과학회지
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    • 제25권3호
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    • pp.49-64
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    • 2000
  • A vendor supplies a product to a sole/major buyer on a lot-for-lot basis under deterministic inventory control conditions. The basic premise is that the setup cost reduction technologies are available to both the buyer and the vendor, and that the vendor's inventory and setup reduction investment costs differ from the buyer's. Therefore, an individually designed ordering and setup cost reduction policy will likely cause mismatches between the vendor's and the buyer's optimal cycle times. For this situation, we show that a joint optimal setup cost reduction and ordering policy, together with an appropriate side payment(quantity discount or premium price) schedule, can be designed in a spirit in a spirit of coordination to eliminate mismatches in individual optimal cycle times.

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할인구매옵션을 고려한 동적 재생산계획문제 (A Dynamic Remanufacturing Planning Problem with Discount Purchasing Options)

  • 이운식
    • 한국경영과학회지
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    • 제34권3호
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    • pp.71-84
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    • 2009
  • This paper considers a remanufacturing and purchasing planning problem, in which either used products(or wastes) are remanufactured or remanufactured products(or final products) are purchased to satisfy dynamic demands of remanufactured products over a discrete and finite time horizon. Also, as remanufactured products are purchased more than or equal to a special quantity Q, a discount price policy is applied. The problem assumes that the related cost(remanufacturing and inventory holding costs of used products, and the purchasing and inventory holding costs of remanufactured products) functions are concave and backlogging is not allowed. The objective of this paper is to determine the optimal remanufacturing and purchasing policy that minimizes the total cost to satisfy dynamic demands of remanufactured products. This paper characterizes the properties of the optimal policy and then, based on these properties, presents a dynamic programming algorithm to find the optimal policy. Also, a network-based procedure is proposed for the case of a large quantity of low cost used products. A numerical example is then presented to demonstrate the procedure of the proposed algorithm.