• Title/Summary/Keyword: Optimal Tool

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Optimal Welding Design for FSW Based on Micro Strength by MSP Test (MSP시험의 미세강도에 의한 FSW 최적용접설계)

  • Yang, Sungmo;Kang, HeeYong;Jeong, Byeongho;Yu, Hyosun;Son, Indeok;Choi, Seungjun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.4
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    • pp.425-431
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    • 2016
  • The usage of Friction Stir Welding(FSW) technology has been increasing in order to reduce the weight in automobile industries. Previous studies that investigated on the FSW have focused on the aluminum alloy. In this study, Al6061-T6 alloy plates having 5 mm of thickness were welded under nine different conditions from three tool rotation speeds: 900, 1000 and 1100 rpm, and three feed rates: 270, 300 and 330 mm/min. Specimen size of Micro Shear Punch(MSP) test was $10{\times}10{\times}0.5mm$. The mechanical properties were evaluated by MSP test and Analysis of Variance (ANOVA). The specimens were classified by advancing side(AS), retreating side(RS), and center(C) of width of tool shoulder. The optimal welding condition of FSW based on micro strengh was obtained when the tool rotation speed was 1100 rpm and the feed rate was 300 mm/min. The maximum load measured AS, RS, and C in the weldment was measured 554.7 N, 642.9 N, and 579.2 N, respectively.

An Optimization Tool for Determining Processor Affinity of Networking Processes (통신 프로세스의 프로세서 친화도 결정을 위한 최적화 도구)

  • Cho, Joong-Yeon;Jin, Hyun-Wook
    • KIPS Transactions on Software and Data Engineering
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    • v.2 no.2
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    • pp.131-136
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    • 2013
  • Multi-core processors can improve parallelism of application processes and thus can enhance the system throughput. Researchers have recently revealed that the processor affinity is an important factor to determine network I/O performance due to architectural characteristics of multi-core processors; thus, many researchers are trying to suggest a scheme to decide an optimal processor affinity. Existing schemes to dynamically decide the processor affinity are able to transparently adapt for system changes, such as modifications of application and upgrades of hardware, but these have limited access to characteristics of application behavior and run-time information that can be collected heuristically. Thus, these can provide only sub-optimal processor affinity. In this paper, we define meaningful system variables for determining optimal processor affinity and suggest a tool to gather such information. We show that the implemented tool can overcome limitations of existing schemes and can improve network bandwidth.

Optmization of Cutting Condition based on the Relationship between Tool Grade and Workpiece Material (2nd. Report) (피삭제와 공구재종의 상관관계에 근거한 절삭조건의 최적화(II))

  • 한동원;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.169-172
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    • 1995
  • In optmizing cutting condition for face milling operation, tool wear is an important maching factor. For the purpose of establishing the relationship between various maching factor and tool wear, cutting tests have been performed. As a result, hardness and chemical composition of workpiece material, chemical compositition and grain size of cutting tool and cutting speed have been selected as machining factor. In addition, relationship between feed rate and workpiece hardness has been observed. Prior to utilizing cutting condition recommended by 'Machining Data Hardbook(MDH)' as a Knowledge base, an analysis for the validity has been provided. Based on this analysis, tool life criteria applied by MDH has been modifiied. Finaly, using MDH recommended data for neural network trainning, we can compensate the result form the trained neural network for optimizing cutting condition for some given workpice and cutting tool.

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A Study on Cutting Characteristics According to Cutting Direction in Ball-End Milling (볼 엔드밀 가공시 공구경로에 따른 절삭특성에 관한 연구)

  • Cho, Byoung-Moo;Lee, Dong-Ju
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.191-197
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    • 2007
  • Inclined surface milling in the mould and die industries is one of the most commonly needed cutting process. For the variety and complexity of cutting characteristics in various cutting condition, it is difficult to select a optimal tool path orientation. Especially, when the cutting process becomes unstable, it induces self-exited vibrations, a frequent cause of poor tool life, rough surface finish, damage to the workpiece and the machine tool itself, and excessive down time. The comparative results through FFT analysis in this study provide a guideline for the selection tool path orientation.

Machinability of the cutting tools of powder metallurgy and conventional high speed steel (분말 및 용해고속도 공구의 절삭성)

  • 정하승
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.258-263
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    • 2000
  • Under the optimal cutting conditions, determined the machinability difference of cutting tools are by two major factors. One is the geometric shape of the cutting tool, and the other is the tool materials or heat treatment or coating of the cutting tool. In this research, we evaluated the machinability of cutting tools with conventional HSS and P/M(powder metallurgy) which was made from the different of materials and manufacture processes. Tool wear, surface roughness, cutting force and squareness of machined workpiece were evaluated.

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Optimal Design of Micro Machine Tool for Micro Precision Machining (미소가공을 위한 마이크로 공작기계 최적설계)

  • Hwang Joon;Chung Eui-Sik;Liang Steven Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.477-478
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    • 2006
  • This paper presents the results of miniaturized micro milling machine tool development for micro precision machining process. Finite element analysis has been performed to know the relationship between design dimensional variables and structural stiffness in terms of static, dynamic, thermal aspects. Design optimization has been performed to optimize the design variables of micro machine tool to minimize the volume, weight and deformation of machine tool structure and to maximize the stiffness in terms of static, dynamic, and thermal characteristics. This study presents the assessment of the technology incentive for the minimization of machine tool in the quantitative context of static, dynamic stiffness, thermal resistance and thus the accuracy implications.

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Characteristics of Tool Life according to the Cutting Direction and Cutting Speed in Machining on Inclined Plane using Ball End Mill (볼 엔드밀의 경사면 가공에서 공구경로와 절삭속도에 따른 공구수명의 특성)

  • 박윤종;김경균;강명창;김정석;이득우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.240-244
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    • 1999
  • This paper deals with the establishment of the cutting direction on inclined plane by using ball end mill. Ball-end milling is widely used for free form surface die and mold. In these machining, the cutting parts vary because the tool tip is hemisphere shaped. The cutting characteristics, such as cutting force, surface roughness and surface profile are varied according to the variation of cutting directions. The effective tool diameter was calculated on different tilt angles and tool-path. Tool life and cutting characteristics were estimated on variation of cutting directions in the same cutting speed. In this paper, the optimal cutting direction which can be applied 3-D sculpture surface cutting is suggested.

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Optimization of cutting tool for high speed machining (고속가공을 위한 절삭공구의 최적화)

  • 양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.6
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    • pp.1290-1295
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    • 1988
  • Theoretical considerations in the development of new cutting tool materials for high speed machining is presented. The progressive wear of cutting tools is assumed to consist of the abrasive and solution components as major modes. Theoretical calculations of relative wear rates between various tool materials based on the two modes are possible using their hardness and solubility data. Assuming cementite as the major hard particles in machining steels, relative wear rates of possible tool materials were calculated. The results indicate that $Al_{2}$O$_{3}$ in oxides, HfN in nitrides and HfC in carbides are the optimal tool materials from the view point of mechanical and thermochemical wear resistance. And several methods for improving the fracture toughness of the above tool materials are suggested.

Optimal Design of a Gear Pump for Yarning (방사용 기어펌프 최적설계)

  • 천길정
    • Tribology and Lubricants
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    • v.18 no.4
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    • pp.279-284
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    • 2002
  • Optimal design program for an external gear pump for yarning has been developed. Optimization is accomplished using ADS program. Pump design parameters can be determined automatically for maximum gear efficiency with constraints considering shaft, bearing, gear and pump. Comparing the design parameters obtained by the program with those of the sample, it was verified that the program could be used as a design tool if it is modified a little.

On the Optimal Selection of Smart Phone by Analytic Hierarchy Process (AHP를 이용한 스마트폰의 최적선정에 관한 연구)

  • Chung, Soon-Suk;Kim, Kwang-Soo
    • Proceedings of the Safety Management and Science Conference
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    • 2010.11a
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    • pp.199-207
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    • 2010
  • Decision analysis has becomes an important technique for decision making in the face of uncertainty. It is characterized by enumerating all the available courses of action, identifying the payoffs for all possible outcomes, and quantifying the subjective probabilities for the all possible random events. When the data are available, decision analysis becomes a powerful tool for determining an optimal course of action. In this paper, we use the analytic hierarchy process in weights calculating. For the purpose of making optimal decision, the data of three different smart phones models are used.

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