• The KSFM Journal of Fluid Machinery
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• v.12 no.6
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• pp.41-46
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• 2009

This paper deals with the operating-speed (high-speed) balancing of a refinery gasoline HDS (hydrodesulfurization) process recycle-gas 8-stages compressor rotor. A low-speed balancing condition of the rotor was measured as maintaining the G2.5 level. But an inspection run of operating-speed balancing condition, using tilting-pad journal bearings of actual use, showed that while it could be continuously-operated safely at a rated speed of 10,500 rpm, the rotor would not be able to run over 11,000 rpm as the vibration increased very sharply, approaching 11,000 rpm. In order to cure that a series of operating-speed balancing, which first calculated balance correction-weights by applying the influence coefficient measured and calculated at 10,500 rpm and then implemented correction works, was carried-out. The final operating-speed balancing results showed that the vibrations at the bearing pedestals represented very good levels of 0.2 mm/s by decreasing to as much as the 1/10 of the original vibrations and particularly, even at a targeted maximum continuous operating speed, MCS, of 11,500 rpm the vibrations represented about 1 mm/s, which is the operating-speed balancing vibration specification of API. Therefore, the expansion of MCS was successfully accomplished through the operating-speed balancing.

• The KSFM Journal of Fluid Machinery
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• v.13 no.3
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• pp.43-48
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• 2010

In this study rotordynamic characteristics of an air turbo-compressor (ATC) used in oxygen plant are analyzed and its operating-speed balancing is performed to solve the vibration trouble caused by rotor unbalance. Three dimensional model of the ATC rotor is completed and then analytical FE (finite element) model, which is verified by experimental modal testing, is developed. A rotordynamic analysis includes the critical map, Campbell diagram, and unbalance response, especially considering the pedestal housings supporting tilting pad bearings. A test run of operating-speed, using tilting-pad bearing of actual use, showed that the vibration level increased very sharply as approaching the rated speed. The operating-speed balancing specified by API 684 was carried out by using influence coefficient method. The results showed that the vibrations at the bearing pedestal housings represented good levels of 0.1 mm/s. From the test run and operating-speed balancing, the analytical results, that is, critical speeds are in good agreement with the test results and unbalance responses introducing the correction masses are similar to the as-is test responses in its aspect.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2004.05a
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• pp.657-662
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• 2004

This paper presented is a case study of a real compressor rotor of a refinery plant for high speed balancing of flexible rotor. The rotor was tested in the expert high-speed balancing facility established by KIMM at early 2004. The capability of the facility can reach 40000rpm in rotation speed and 8 ton in rotor weight for high-speed balancing. The facility performs multi-plane at-speed balancing using influence coefficient from the vibration data measured at two pedestals. The test rotor had exceeded permissible criteria of vibration at initial run. But by processing a low-speed balancing at 1000 rpm and six trial run trying to calculate influence coefficient of rotor to the range of operating speed, the final result of high-speed balancing revealed a remarkable reduce of vibration at pedestal of the rotor.

• Journal of Mechanical Science and Technology
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• v.14 no.6
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• pp.590-596
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• 2000

Cause of excessive vibration with twice the rotational speed of a two-pole generator rotor for the fossil power plants was investigated. The two-pole generator rotor, treated as a typically asymmetric rotor in vibration analysis, produces asynchronous vibration with twice the rotational speed, sub-harmonic critical speeds, and potentially unstable operating zones due to its own inertia and/or stiffness asymmetry. This paper introduces a practical balancing procedure, and presents the results of the investigation on sources of the excessive vibration based on the experimental vibration data of the asymmetric two-pole rotor in balancing.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.27 no.2
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• pp.204-212
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• 2017

The rotor dynamics and balancing technic for rotating equipment during engineering and manufacture stage are to be carefully considered in order to minimize the operation troubles regarding vibration during commissioning stage. In this paper, the test rig, which includes the disks as balancing plane, is designed and manufactured, so that the characteristic of rotor dynamics can be analyzed such as critical speed and mode shape. The critical speed predicted through natural frequency analysis is verified by the actual measurement on bearing housing vibration during start-up condition of test rig. The low speed balancing and the operating speed balancing test are performed respectively with consideration of first critical speed, and the residual unbalance amounts are estimated in accordance with the relevant method described in API standard. In addition, the single and dual plane balancing are carried out on main disk and trim disk depended on phase information at each balancing step.

• 한국기계연구소 소보
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• s.13
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• pp.143-161
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• 1984

The mass balancing of rotors is an integral part of the study practice of the rotor dynamics. Any machine with rotating components is considered to be rotating machine. The part of a rotating machine that rotates in normal operation is generally reffered to as a rotor. A rotor is flexible if it deforms when the machine is operating at any speed up to its maximum design speed. Otherwise, the rotor is rigid. The general Purpose of the study of rotor dynamics is to increase understanding of rotor vibration phenomena and thus provide a means for controlling or eliminating these vitrations. As the efficiency of rotating machinery has been increased through reduced weight and increased speed, which implies increasement of rotor flexibility, the control of rotor vibration has become essential. Thus, the study and practice of rotor dynamaics has taken on an increasingly important role in recent years. Therefore many workers have studied about this and introduced a few balancing methods of flexible rotor, which can be classified mainly in following four sorts, 1. Polar plotting methed 2. Modal balancing method 3. Influence coefficient method 4. Unified balancing approach In this paper practical theories of rotor dynamics related to flexible rotor balancing have been reviewed and confirmed the calculation results of flexible balancing of typical rotor, as an example, respectively

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.26 no.7
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• pp.857-864
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• 2016

In the present work, vibration analysis of high speed rotary bell cup model for paint atomizer application is carried out through numerical simulation. At first, eight bell cup models, considering four different cup shapes and two different cup diameters, are proposed and corresponding dynamic characteristics are investigated. To evaluate the operating stability, critical speed analysis is conducted using Campbell diagram and separation margin between operating speed and critical speed is identified. Unbalance vibration responses are also studied according to operating speed and balancing quality grade of G. Finally, the stability and adequacy of the proposed bell cup models are discussed for field application.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.25 no.11
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• pp.771-778
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• 2015

In this work, vibration characteristics of high speed rotary bell cup for paint atomizer are numerically investigated. New type of bell cup model is proposed and additional corresponding models with design parameter variations for length and diameter are constructed. Dynamic characteristics, such as natural frequencies and corresponding mode shapes, are studied for each model as a first step. To investigate operation stability, critical speed of rotary bell cup is numerically analyzed based on Campbell diagram and separation margin between operating speed and critical speed is identified. Unbalance vibration responses are also investigated with respect to design parameter variation, operating speed and balancing quality grade of G. Then the proper design guideline for stable operation of high speed rotary bell cup for paint atomizer is suggested.

• Journal of Power Electronics
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• v.18 no.2
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• pp.432-444
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• 2018

This paper presents a capacitor voltage balancing topology using a three-level boost converter (TLBC) for a neutral point clamped (NPC) three-level inverter fed surface permanent magnet synchronous motor drive (SPMSM). It enhanced the performance of the drive in terms of its voltage THD and torque pulsation. The main attracting feature of the proposed control is the boosting of the input voltage and at the same time the balancing of the capacitor voltages. This control also reduces the computational complexity. For the purpose of close loop vector control, a software based cost effective resolver to digital converter RDC-less estimation is implemented to calculate the speed and position. The proposed drive is simulated in the MATLAB/SIMULINK environment and an experimental investigation using dSPACE DS1104 validates the proposed drive system at different operating condition.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2000.06a
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• pp.1065-1070
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• 2000

High speed rotor test rig was developed for flexible rotor systems which have its bending critical speed at 14000 rpm. In designing the flexible rotor systems, operating speed have to be escaped from the critical speed, due to large vibration. In this paper, dynamic characteristics of the rotor systems were analyzed and compared with test results. And the effect of allison ring damper and rotor balancing were examined both theoretically and experimentally. Finally, the magnitude of vibration was largely reduced at the critical speed.