• Title/Summary/Keyword: On-machine Measurement

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Vision Based Non Contact Elongation Measurement in Universal Testing Machine [UTM] (만능물성시험기[UTM]에 있어서 새로운 영상기반의 비접촉식 신룰측정방법)

  • No, Jae-Myeong;Park, Hye-Won;Kim, Ho-Cheol;Kim, Yong-Dae;Lee, Wang-Heon;Park, Yong-Su
    • Proceedings of the KIEE Conference
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    • 2008.10b
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    • pp.298-299
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    • 2008
  • The materials are measured and analyzed by the UTM combined with a contact type extensometer so as to analyze the characteristics such as strain-stress curve. However, the JIG and Fixture utilized in the UTM according to the standard [ASTM] can not only scratch the specimens but also have a serious distort on test result by the weight of the ZIG itself. In this paper we propose a moncular vision based visual extensometer [VE] securing the measuring accuracy using a new cross correlation in detecting the two feature points previously marked on the specimen from two successive images, and verify the usefulness of this VE through a real experiment on the UTM.

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A Discussion on Measurement of Springback Ratio Using Winding Bend Rig (감아굽힘 장치를 이용한 스프링백 비의 측정에 대한 역학적 검토)

  • 김용우
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.2
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    • pp.1-9
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    • 2001
  • To measure springback ratio of thin sheet or plate, winding bend rig is made. It bends a specimen with keeping its curva-ture constant and measure the bending angles before and after release of bending load. To check the performance of the bend rig, we calculated the bending moment by two ways which are based on simple beam theory. One is that the bending moment is calculated by using the results of bending test, and the other is that the moment is calculated by using the results of tensile tests. The former may entails the effect of the other is that the moment is calculated by using the results of tensile tests. The former may entails the effect of the friction between bending pin of the rig and surface of specimen, but the latter does not contain any effects of the friction since the bending moment is obtained by using tensile tests. Never-theless, the values of the two bending moments shows the same level of bending moment, which implies that the friction does not influence on the presence of friction within the scope of the test performed in this experiment. This phenomenon is explained theoretically by using moment equilibrium.

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Spreading Characteristics of a Liquid Droplet Impacting Upon the Inclined Micro-textured Surfaces (기울어진 미세 텍스쳐 표면에 충돌하는 단일 액적의 퍼짐 특성)

  • Shin, Dong-Hwan;Moon, Joo-Hyun;Lee, Seong-Hyuk
    • Journal of ILASS-Korea
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    • v.16 no.2
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    • pp.104-109
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    • 2011
  • The present study investigated experimentally the spreading characteristics of a single liquid impinging on the inclined micro-textured aluminum (Al 6061) surfaces manufactured by using a micro computerized numerical control (${\mu}$-CNC) milling machine. The textured surfaces were composed of patterned micro-holes (diameter of $125\;{\mu}m$ and depth of $125\;{\mu}m$). In our experiment, the de-ionized (DI) water droplet of $4.3\;{\mu}l$ was impinged normally on the non-textured and textured surfaces at two different Weber numbers, and the droplet impinged on the inclined surfaces with different angles. A high speed camera was used to capture sequential digital images for measurement of the maximum spreading distance. It was found that for the textured surface, the measured apparent equilibrium contact angle (ECA) increased up to $105.8^{\circ}$, higher than the measured ECA of $87.6^{\circ}$ for the non-textured (bare) surface. In addition, it is conjectured that the spreading distance decreased because of a liquid penetration during droplet spreading through the holes, the increase in hydrophobicity, and viscous dissipation during impact process.

Laboratory considerations about frictional force on pipe surface when slurry machine is used

  • Khazaei Saeid;Shimada Hideki;Kawai Takashi;Yotsumoto Jyunichi;Sato Iwao;Matsui Kikuo
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.214-220
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    • 2003
  • Pipe jacking is a name for a method to excavate a tunnel by pushing pipe into the ground from an especial pit. Size of tunnels in this method is different from under 900mm (microtunneling) to more than 3,000mm. Method of excavation is also different from hand digging to use of any kind of tunnel boring machines such as slurry and earth pressure balance (EPB) machines. Slurry pipe jacking was firmly established as a special method for the nondisruptive construction of the underground tunnels in urban area. During the pipe jacking and microtunneling process, the jacking load is an important parameter, controlling the pipe wall thickness, need to and location of intermediate jacking station, selection of jacking frame and lubrication requirements. The main component of the jacking load is due to frictional resistance. In this paper the skin friction between pipe surface and surrounding condition also lubricant quality based on a few fundamental tests, were considered. During this study unconfined compressive strength test, dynamic friction measurement test and direct shear box test were raised for one of the largest diameter slurry pipe jacking project in Fujisawa city in Japan. It could be concluded that in slurry pipe jacking, prediction of frictional forces are mainly dependent on successful lubrication, its quality and lubricant strength parameters. Conclusions from this study can be used for the same experiences.

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The Effect of Nozzle Characteristics on the Mist-Cooling Heat Transfer (노즐특성에 따른 MIST-COOLING 열전달에 관한 실험적 연구)

  • Lee, J.W.;Kang, Y.G.;Baek, B.J.;Park, B.C.
    • Journal of the Korean Society for Heat Treatment
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    • v.5 no.3
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    • pp.171-178
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    • 1992
  • The effect of nozzle characterristics on the mist-cooling heat transfer was investigated under the various flow conditions. Two different types of twin fluid nozzle were used, one is a $90^{\circ}$ angle tip nozzle with needle and the other is a $90^{\circ}$ angle tip non-needle nozzle. The cooling rate from the heated surface was measured and obtained the boiling curve as a function of surface temperature. An immersion sampling was employed for the measurement of droplet size of the spray. As a result of this experiment, the liquid sheet type nozzle shows better atomization when the mass ratio Mr>2.0, and collects more liquid droplets on the heated surface that results in better cooling effect. It was found that the maximum heat flux and heat transfer coefficient increased with increase in the volumetric flow rate, whereas the maximum heat flux decreased with increase in spray distance. The cooling effect depends upon the amount of collected droplet and droplet size, but it strongly depends upon the amount of collected droplet.

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Measurement of the Wear Amount of WC-coated Excavator Spacer using the PTA Process to Improve Wear Resistance by Using Reflective Digital Holography (반사형 디지털 홀로그래피를 이용한 내마모성 향상을 위한 공법이 적용된 PTA 굴착기의 초경 코팅 스페이서의 마모량 측정)

  • Shin, Ju-Yeop;Lim, Hyeong-Jong;Lee, Hang-Seo;Kim, Han-Sub;Jung, Hyun-Chul;Kim, Kyeong-suk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.1
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    • pp.19-28
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    • 2020
  • The spacer, which is located between the bucket and the arm of an excavator, has a role in preventing damage to the excavator arm during excavation work. When the durability of the spacer is increased, the lifetime of the arm can be extended and the processing costs can be reduced. To increase the durability of the spacer, tungsten carbide (WC) coating was applied on the surface of a spacer using the plasma transferred arc (PTA) process. The confirm the durability, a wear test using a pin-on disk type of wear testing machine was done under the given conditions and the wear amount on the surface of a tested specimen was measured using reflective digital holography. The results were compared with that of ALPHA-STEP.

A study on the development of thin-walled metal bearing for the large-sized slow speed diesel engines. (대형저속 디젤엔진용 박판형 메탈 베어링의 국산화 개발에 관한 연구)

  • 김영주;조문제
    • Journal of Advanced Marine Engineering and Technology
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    • v.19 no.4
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    • pp.61-71
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    • 1995
  • Nowadays the thin-walled metal bearing, which is made seperately from the bearing housing and has the ratio of wall thickness/bearing diameter being less than 1/30, are used in many newly developed large-sized slow speed diesel engines for the purpose of upgarding lubication performance and easy maintenance according to the trends of increasing output per cylinder and lowering engine speed. The type of this bearing has been used generally in many small-sized high speed engines applied for automobile, high speed craft and industrial power generation systems since 1950s. But the tranditional thick-walled bearings, whice are linned white metal on the bearing housing directly, have been installed on the large and slow speed engines until 1990s due to the easy manufacturing procedures. In this study we have calculated optimum dimensions of the metal bearing, fabricated special zigs for crush measurement, model test machine, 2 sets of specimens.(crosshead pin bearing, $\phi$818*552*20mm) for B & W 6S70MC(20, 940*88rpm), and evaluated metal constact phenomena of white metal, its friction coefficient, temparature rise through the model test and field performance test.

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Corrosion Fatigue Characteristics of CF8M and CF8A on the PWR Condition (PWR환경에서 CF8M, CF8A 배관재의 부식피로특성 연구)

  • Jeong, Ill-Seok;Lee, Yong-Sung;Kim, Sang-Jai;Song, Taek-Ho;Cho, Sun-Young
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1062-1067
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    • 2003
  • In this study, corrosion fatigue characteristics of CF8M and CF8A steel were investigated on the simulated PWR condition(Temp.:$316^{\circ}C$, Pres.: 15:MPa). To make the simulated PWR condition. the special test machine consisted of INSTRON, Autoclave, LOOP and Measurement system was developed. As ${\Delta}K$ is ranged from 11 to $20MPa{\sqrt{m}}$, Crack growth rate of PWR condition is faster than air condition. Above $20MPa{\sqrt{m}}$, the crack growth rate of PWR and air condition is similar. Corrosion fatigue characteristics regardless of the ferrite contents($10{\sim}25wt.%$) is not different. After the test, the fracture surface of specimens was examined. It was difficult to verify the fracture modes such as striation, intergranular crack and cleavage and so on. As the ferrite content of CF8M is increased, the more particles covered fracture surface were peeled.

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Sensor Fault Detection, Localization, and System Reconfiguration with a Sliding Mode Observer and Adaptive Threshold of PMSM

  • Abderrezak, Aibeche;Madjid, Kidouche
    • Journal of Power Electronics
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    • v.16 no.3
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    • pp.1012-1024
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    • 2016
  • This study deals with an on-line software fault detection, localization, and system reconfiguration method for electrical system drives composed of three-phase AC/DC/AC converters and three-phase permanent magnet synchronous machine (PMSM) drives. Current sensor failure (outage), speed/position sensor loss (disconnection), and damaged DC-link voltage sensor are considered faults. The occurrence of these faults in PMSM drive systems degrades system performance and affects the safety, maintenance, and service continuity of the electrical system drives. The proposed method is based on the monitoring signals of "abc" currents, DC-link voltage, and rotor speed/position using a measurement chain. The listed signals are analyzed and evaluated with the generated residuals and threshold values obtained from a Sliding Mode Current-Speed-DC-link Voltage Observer (SMCSVO) to acquire an on-line fault decision. The novelty of the method is the faults diagnosis algorithm that combines the use of SMCSVO and adaptive thresholds; thus, the number of false alarms is reduced, and the reliability and robustness of the fault detection system are guaranteed. Furthermore, the proposed algorithm's performance is experimentally analyzed and tested in real time using a dSPACE DS 1104 digital signal processor board.

A Study on Real-time Control of Bead Height and Joint Tracking (비드 높이 및 조인트 추적의 실시간 제어 연구)

  • Lee, Jeong-Ick;Koh, Byung-Kab
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.71-78
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    • 2007
  • There have been continuous efforts to automate welding processes. This automation process could be said to fall into two categories, weld seam tracking and weld quality evaluation. Recently, the attempts to achieve these two functions simultaneously are on the increase. For the study presented in this paper, a vision sensor is made, and using this, the 3 dimensional geometry of the bead is measured in real time. For the application in welding, which is the characteristic of nonlinear process, a fuzzy controller is designed. And with this, an adaptive control system is proposed which acquires the bead height and the coordinates of the point on the bead along the horizontal fillet joint, performs seam tracking with those data, and also at the same time, controls the bead geometry to a uniform shape. A communication system, which enables the communication with the industrial robot, is designed to control the bead geometry and to track the weld seam. Experiments are made with varied offset angles from the pre-taught weld path, and they showed the adaptive system works favorable results.