• Title/Summary/Keyword: On-machine Measurement

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On the Development of In-process Measurement System for Guidance Core Diameter (유도심경의 인프로세스 측정시스템 개발)

  • 김정두
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.190-195
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    • 1998
  • The guidance core is a principal part installed between the ink and the pen nib for the function of supplying ink to paper with reqularity. The current measurement of this product, Guidance core, in service is done by on operator with a micrometer, which could result in the decrease of productivity and working efficiency as well as causing errors. In this study, the existing measurement of the dialmeter of the Guidance core in the centerless grinding process is changed to the inprocessor measurement which enables consecutive measurement during the production of the Guidance core, and this system is also developed to work properly under bad circumstances and to have superior reliance and operational efficiency.

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A Study on the Ultrasonic Technique for Measurement of Vibration in Journal Bearing (저어널 베어링의 진동 계측을 위한 초음파 응용 기술에 관한 연구)

  • 김노유
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.476-481
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    • 1999
  • This paper describes a new technique for measurement of the displacement less than one-quarter of the wavelength of ultrasonic wave using ultrasonic pulse-echo method. The technique determines the displacement of a journal bearing from the amplitudes of the total reflected waves from the surface of journal inside the bearing. Vibration of journal bearing can be measured without using a very high frequency ultrasonic transduce over 100MHz which must be used in the conventional techniques for the precision measurement of a small displacement. The method also requires no inversion process to extract the thickness from the waveforms of the reflected waves, so that it makes possible on-line measurement of the vibration of journal bearing.

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Order Tracking without a Tacho Signal - A new Method and Its Applicability for Rotating Machinery Diagnostics

  • Pedersen, Thorkiid Find;Konstantin-Hansenf, Hans
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.271-274
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    • 2005
  • For noise and vibration order-analysis on rotating machinery, it is compulsory to measure the RPM of the rotating part of the machine. Normally the RPM is measured using dedicated tacho-probes. In this paper we describe a new method that in real-time synthesizes a tacho signal from the measured noise or vibration signal thus eliminating the tacho probe. The method strengths and weaknesses are evaluated on practical signals.

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A Study on the Tower type Fizeau Interferometer System with a Fold Minor for Measuring Large Optical Lens Profile (반사경 측정을 위한 타워 방식의 Fold Mirror를 이용한 Fizeau 간섭계 시스템 구성)

  • Lee, Eung-Suk;Lee, Ki-Am;Kim, Ok-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.8
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    • pp.21-28
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    • 2008
  • Fizeau interferometer is used for inspecting the lens surface profile accurately. This study is focused on the design and optical measuring techniques for large optical components, such as a reflection mirror for large area lithography or astronomical purpose. A tower type Fizeau interferometer is designed and set up in horizontally with a 45$^{\circ}$ fold mirror which makes easy to align the optical path of heavy interferometer system. To align the optical path, a five-axes stage for the interferometer is required. This study shows a method of the 45$^{\circ}$ fold mirror alignment by using a three-axis stage instead of adjusting the interferometer itself or measuring object. This system will be installed on the large optics polishing machine during the manufacturing process as an on-machine inspection system.

Design and Implementation of an On-the-Machine Measuring and Inspection Module (NC 공작기계상에서의 측정 및 검사모듈의 설계와 구현)

  • 김경돈;정성종
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.4
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    • pp.91-97
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    • 1998
  • Design methodology of Interactive Measuring Part Program Generating Tools(IMPPGT) realized on the FANUC 15MA using touch trigger probes and interactive macro functions of the CNC was described in this paper. Measuring G codes were designed according to geometric form, precision attributes, relations between parts, datum hierarchies, and relevant technological data by using measuring arguments. Menu driven measuring and inspection functions of the IMPPGT were studied and implemented on the CNC through the macro executor and ROM writer. Using the developed measuring G code system on the machine tool, untended measurement and inspection operation was able to be realized in precision FMS lines.

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A Study on Spacecraft Alignment Measurement with Theodolite (데오도라이트를 이용한 위성체 얼라인먼트 측정에 관한 연구)

  • 윤용식;이동주
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.6
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    • pp.64-70
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    • 2003
  • A measurement of spacecraft alignment is an important process of spacecraft assembly, integration and test because it is necessary that a ground station controls the precise positions of on-orbit spacecraft by using the alignment data of attitude orbit control sensors(AOCS) on spacecraft. In addition, accuracy of spacecraft alignment requirement is about $0.1^{\circ}$~$0.7^{\circ}$. The spacecraft alignment is measured by autocollimation of theodolite. This paper describes the measurement principle and method of spacecraft alignment. The result shows that all of the AOCS on the spacecraft are aligned within the tolerance required through the alignment measurement.

A Study on Measurement Uncertainty of Theodolite System (데오도라이트 시스템의 측정 불확도 연구)

  • 이건탁;이동주;박흥철;오재명
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.229-233
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    • 2003
  • Theodolite measurement system is non-contacted 3-dimensional measurement system. The system accuracy is 0.5 mm or better for distance 0 ~ 100m. And the system is used for a product of middle and large scale. This study is performed for the measurement uncertainty of the system. We could know that the main uncertainty factors are temperature, illumination and skill. And, we perform the study for the effect according to the height difference of scale bar. And, we calculated the measurement uncertainty with those factors.

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Recuction of the Influence of Background Noise in Sound Insulation Measurement (차음성능 측정에 있어서의 암소음의 영향의 저감 (1))

  • 염성곤;다치바나히데끼
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.495-498
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    • 2004
  • In the sound insulation measurements, the influence of background (extraneous) noise is often serious problem and how to reduce its effect and to improve the signal-to-noise(S/N) ratio is an important theme. As the background noise, such extraneous noises as road traffic noise and machine noise often disturb the measurement. In laboratory measurements on specimens with high sound insulation performances, even the internal noise of the measurement system can become a problem. To improve the signal-to-noise ratio and to improve the measurement accuracy, various kinds of digital signal processing techniques can be applied. In this paper, four kinds of digital signal processing techniques are applied and their effectiveness is examined by a simple sound insulation measurement.

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The Study of Precision measurement by the 3-Point Method (3점식 정도측정에 관한 연구)

  • 전승윤;이영진;정영일;배종일;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.607-612
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    • 2000
  • Roundness measurement method using three displacement sensors makes in-process roundness measurement possible on the NC machine because it eliminates the vibration signal and eccentricity signal from measured roundness signal from the workpiece. But if measured signals contain noises, high precision measurement of the roundness isn't possible. In this study, a high precision in-process roundness measurement system is developed, which applies a Kalman filter to the roundness measurement method using three displacement sensors and can be used to measure vibration of the spindle.

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Case Study on the Compatibility of Measurement Systems with Part-to-part Variations in Automobile Industry

  • Lee, Myung-Duk;Lim, Ik-Sung;Sung, Chun-Ja
    • International Journal of Reliability and Applications
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    • v.9 no.1
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    • pp.17-30
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    • 2008
  • Analysis of measurement systems is important to determine if the measurement process is adequate to measure the part-to-part variability in the process. Control chart techniques provide an effective, and easy-to-use method for performing this analysis. However, application with the real data for the evaluation procedure for multiple measurement systems have not been demonstrated. This research will provide a methodology for the evaluation of part-to-part variation and variation of different measurement systems step by step followed by number of case studies for each methodologies provided.

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