• 제목/요약/키워드: On-machine Measurement

검색결과 1,043건 처리시간 0.028초

Turning STEP-NC(ISO14649) 정보를 기반한 접촉식 OMM(On-Machine Measurement) Inspection planning에 대한 연구 (A Study on the Tactile Inspection Planning for OMM based on Turning STEP-NC information (ISO14649))

  • 임충일
    • 한국경영과학회:학술대회논문집
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    • 한국경영과학회/대한산업공학회 2003년도 춘계공동학술대회
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    • pp.208-216
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    • 2003
  • ISO 14649 (data model for STEP-NC) is a new interface scheme or language for CAD-CAM-CNC chain under established by ISO TC184 SCI. Up to this point, the new language is mainly made for milling and turning, and other processes such as EDM will be completed in the future. Upon completion, it will be used as the international standard language for e-manufacturing paradigm by replacing the old machine-level language, so called M&G code used since 1950's. With the rich information contents included in the new language, various intelligent functions can be made by the CNC as the CNC knows what-to-make and how-to-make. In particular, On-Machine Inspection required for quality assurance in the machine level, can be done based on the information of feature­based tolerance graph. Previously, On-Machine inspection has been investigated mainly for milling operation, and only a few researches were made for turning operation without addressing the data model. In this thesis, we present a feature-based on-machine inspection process by the 4 Tasks: 1) proposing a new schema for STEP-NC data model, 2) converting the conventional tolerance scheme into that of STEP-NC, 3) modifying the tolerance graph such that the tolerance can be effectively measured by the touch probe on the machine, and 4) generating collision-free tool path for actual measurement. Task 1 is required for the incorporation of the presented method in the ISO 14649, whose current version does not much include the detailed schema for tolerance. Based on the presented schema, the tolerance represented in the conventional drafting can be changed to that of STEP-NC (Task 2). A special emphasis was given to Task 3 to make the represented tolerance accurately measurable by the touch probe on the machine even if the part setup is changed. Finally, Task 4 is converting the result of Task into the motion of touch probe. The developed schema and algorithms were illustrated by several examples including that of ISO 14649 Part 12.

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진동 신호를 이용한 캠 프로파일 CNC 연삭기의 실험적 평가에 관한 연구 (A study on the Experimental Evaluation for the Cam Profile CNC Grinding Machine using Vibration Signals)

  • 이춘만;임상헌
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.288-293
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    • 2005
  • A earn profile grinding machine is a mandatory machine tool for manufacture of high precision contoured cam. Experimental evaluation of modal analysis is an effective tool to investigate dynamic behavior of a machine. This paper presents the measurement system and experimental investigation on the modal analysis of a grinding machine. The weak part of the machine is found by the experimental evaluation. The results provide structure modification data for good dynamic behaviors. And safety of the machine was confirmed by the modal analysis of modified machine design. Finally, the cam profile grinding machine was successfully developed.

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3 차원 좌표 측정기의 측정 성능에 대한 실험적 연구 (An Experimental Study on the Measurement Performance of Coordinate Measuring Machine)

  • 이승표;강형주;하성규
    • 한국정밀공학회지
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    • 제26권3호
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    • pp.47-54
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    • 2009
  • In the manufacturing industry, there has been a significant increase in the use of coordinate measuring machines(CMM). In this paper, the sources of CMM measurement performance are discussed. The effects of workpiece position, length and orientation are analyzed by using the design of experiments. Both a fractional factorial design and a factorial design are employed to conduct the experimental study. The analysis of variance is performed to determine the significance of factors in the experiment and regression analysis is applied to make the measurement approximate model. The results show that position along the Z axis, length and orientation affect the CMM measurement performance.

절삭가공오차보상을 위한 기상측정 데이터기반 신경회로망의 응용 (Application of Neural Network Based on On-Machine-Measurement Data for Machining Error Compensation)

  • 서태일;박균명;조명우;윤길상
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.376-381
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    • 2001
  • This paper presents a methodology of machining error compensation by using Artificial Neural Network(ANN) model based on the inspection database of On-Machine-Measurement(OMM) system. First, the geometric errors of the machining center and the probing errors are significantly reduced through compensation processes. Then, we acquire machining error distributions from a specimen workpiece. In order to efficiently analyze the machining errors, we define two characteristic machining error parameters. These can be modeled by using an ANN model, which allows us to determine the machining errors in the domain of considered cutting conditions. Based on this ANN model, we try to correct the tool path in order to effectively reduce the errors by using an iterative algorithm. The iterative algorithm allows us to integrate changes of the cutting conditions according to the corrected tool path. Experimentation is carried out in order to validate the approaches proposed in this paper.

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터치프로브와 Cube Artifact를 이용한 공작기계 오차의 신속한 규명 (Fast Assessment of Machine Tool Errors Using a Touch Probe and Cube Array Artifact)

  • 최진필;이상조;권혁동
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.650-653
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    • 2002
  • In this paper, a methodology to assess machine tool errors quickly is suggested using a touch probe and a cube array artifact. Parameterized error models derived are expressed of model coefficient vectors and backlash errors to be determined. To determine the unknown model coefficient vectors, a cube array artifact is proposed. Considering CMM measurement data of cube vertex coordinates. error vectors for all axes ate obtained and used to complete the error model. Some simulation results show that the suggested error model can follow the true values within 10$\mu\textrm{m}$. To verify the error model, a circular part with two concentric circles is measured and simulated. The results show that the differences between CMM and OMM radius errors are smaller than 15$\mu\textrm{m}$.

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Machine Learning-based UWB Error Correction Experiment in an Indoor Environment

  • Moon, Jiseon;Kim, Sunwoo
    • Journal of Positioning, Navigation, and Timing
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    • 제11권1호
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    • pp.45-49
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    • 2022
  • In this paper, we propose a method for estimating the error of the Ultra-Wideband (UWB) distance measurement using the channel impulse response (CIR) of the UWB signal based on machine learning. Due to the recent demand for indoor location-based services, wireless signal-based localization technologies are being studied, such as UWB, Wi-Fi, and Bluetooth. The constructive obstacles constituting the indoor environment make the distance measurement of UWB inaccurate, which lowers the indoor localization accuracy. Therefore, we apply machine learning to learn the characteristics of UWB signals and estimate the error of UWB distance measurements. In addition, the performance of the proposed algorithm is analyzed through experiments in an indoor environment composed of various walls.

Development of a New On-line fiber Orientation Sensor Based on Dielectric Anisotropy

  • Nagata, Shinichi
    • 펄프종이기술
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    • 제34권5호
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    • pp.49-55
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    • 2002
  • A new method is proposed for the on-line measurement of the fiber orientation of sheet materials. The measurement of fiber orientation is very important in manufacturing paper sheets, non-woven fabrics, and glass sheets, because fiber orientation strongly affects product properties represented by, for example, dimensional stability of paper. A method developed in this research utilizes anisotropy of dielectric constants of sheet materials as a key characteristic to determine the fiber orientation. The new on-line sensor, consisting of 5 microwave dielectric resonators set in different directions, was designed to detect the fiber orientation while paper is running with high speed on a paper machine. This sensor can determine the direction and the degree of fiber orientation from the measured direction of the maximal dielectric constant and its variation, respectively. The fundamental performance of this system was examined by the static measurement of printing grade paper, which gave a satisfactory result. Then, the dynamic measurements were done at a speed of 1,000 m/min by using a high-speed test-coating machine.

대형 광학계 연마 장비에 의한 대구경 반사경의 최적 근사 구면 제조 방법에 관한 연구 (An Optical Surfacing Technique of the Best-fitted Spherical Surface of the Large Optics Mirror with Ultra Precision Polishing Machine)

  • 송창규;김경호;황주호;김병섭;박천홍;이호철
    • 한국정밀공학회지
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    • 제30권3호
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    • pp.324-330
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    • 2013
  • This paper describes a novel method to surface large optics mirror with an extremely high hardness, which could replace the high cost of the repetitive off-line measurement steps and the large ultra-precision grinding machine with ultra-positioning control of 10 nm resolution. A lot of diamond pellet to be attached on the convex aluminum base consists of a grinding tool for the concave large mirror, and the tool was pressured down on the large mirror blank. The tool motion at an interval on the spiral path was controlled with each feed rate as the dwell time in the conventional computer-controlled polishing. The shape to be surfaced was measured directly by a touch probe on the machine without any separation of the mirror blank. Total 40 iterative steps of the surfacing and measurement could demonstrate the form error of RMS $7.8{\mu}m$, surface roughness of Ra $0.2{\mu}m$ for the mirror blank with diameter of 1 m and spherical radius of curvature of 5400 mm.

디젤기관차를 이용한 경부선의 하중이력 측정 (Measurement of load history of Kyoung-Bu line by using the diesel locomotive)

  • 함영삼;서정원;오택열
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2000년도 춘계학술대회 논문집
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    • pp.652-659
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    • 2000
  • The machine structure or parts has been arrive at a fracture, depend on crack by repeated load. Machine designer is estimate of fatigue strength in early stages the design for prevent fatigue fracture, then necessary its load history. This research study is using diesel locomotive in measurement of load history for fatigue design of rolling stock. The relation between velocity and amplitude of load history was found. We confirmed that the increase of velocity make to increase the magnitude of amplitude.

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전산기를 이용한 CNC 공작 기계의 동적 정밀도의 평가에 대한 연구 (Computer aided dynamic accuracy evaluation on CNC machine tools)

  • 권혁동
    • 한국정밀공학회지
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    • 제13권7호
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    • pp.24-28
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    • 1996
  • In this paper, a new measurement system has been developed for measuring servo errors of CNC machine tools. Unlike the ball link bar method using circular path, the developed system uses two orthogonal straight paths for measurement of errors, giving relatively short test length. For position measurment, linear displacement sensor and steel cube have been designed, and the software for relevant data sampling and error evaluation has been implemented.

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