• Title/Summary/Keyword: Oil Hydraulic System

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Experimental Thermal Analysis of Hydraulic System in a Special Vehicle (특장차량 유압시스템 내 열적 특성 분석)

  • Choi, Yu Hyun;Lee, Sang Ho
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.4
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    • pp.85-91
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    • 2011
  • Experimental analysis has been carried out to investigate thermal characteristics of hydraulic system in special vehicles. Hydraulic system performance is largely influenced by oil temperature, and there are considerable performance decline and malfunctions in the system for high temperature conditions caused by heavy load and continuous operation. Transient oil temperature and pressure variation are analyzed and heat generation rates in the several main system parts are compared for various flow rates. With the start of system operation oil temperature gradually increases, and viscosity deceases by about 70% as temperature increases from $20^{\circ}C$ to $80^{\circ}C$. Operation pressure in the hydraulic system decreases with oil temperature, and its variation rate becomes less steep as oil temperature increases. Heat generation rate in hydraulic pump also depends on the oil temperature, and it reaches maximum near $50^{\circ}C$. These results in this study can be applied to optimal design of efficient hydraulic system in special vehicles.

Direct Instantaneous Torque Control of Hydraulic Oil Pump System (유압펌프시스템의 직접 순시 토오크 제어)

  • Liang, Jianing;Lee, Dong-Hee;Ahn, Jin-Woo
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.150-151
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    • 2007
  • In hydraulic oil pump system, pressure has a linear relationship with output torque of motor. Torque control of pump drive can easily output stable pressure, and it can retain required pressure at minimum speed to save power consumption. Switched reluctance motor(SRM) has many advantages such as low cost and low inertia. It can generate high torque at low speed. But inherent high torque ripple of SRM influences performance of pressure control in hydraulic oil system. This paper presents direct instantaneous torque control(DITC) of hydraulic oil pump system. DITC method can reduce inherent torque ripple of SRM, and output smoothing torque to load. So the proposed hydraulic oil pump system can support smooth pressure and fast dynamic power supply to the hydraulic pump system. At last the proposed hydraulic oil pump system is verified by computer simulation and experimental results.

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A Hydraulic-Oil Pump System using SR Drive with a Direct Torque Control Scheme

  • Lee, Dong-Hee;Kim, Tae-Hyoung;Ahn, Jin-Woo
    • Journal of Power Electronics
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    • v.9 no.3
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    • pp.491-498
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    • 2009
  • The hydraulic-oil pump is widely used for building machinery, brake systems of vehicles and automatic control systems due to its high dynamic force and smooth linear force control performance. This paper presents a novel direct instantaneous pressure control of the hydraulic pump system with SRM drive. The proposed hydraulic pump system embeds the pressure controller and direct instantaneous torque controller. Due to the proportional relationship between pump pressure and torque, pressure can be controlled by the motor torque directly. The proposed direct torque controller can reduce inherent torque ripple of SRM, and develop a smooth torque, which can increase the stability of the hydraulic pump. The proposed hydraulic pump system has also fast step response and load response. The proposed hydraulic pump system is verified by computer simulation and experimental results.

Development of a Visual Hydraulic Oil System for the Efficient Hydraulic Oil Experiment Education (효율적인 유압 실험실습교육을 위한 비주얼 유압 시스템 개발)

  • Roh Hyung-Woon;Kim Jae-Soo;Kim Wook;Lee Hee-Sang
    • Journal of Engineering Education Research
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    • v.4 no.2
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    • pp.11-19
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    • 2001
  • Current educational hydraulic oil systems consist of the composites for the hydraulic circuits. These systems not only could attract students' interests, but also increase the teaching efficiency during the lectures. Thus, the visual hydraulic oil system has been developed to enhance educational efficiency and to improve learning methods. With this new system, the students can easily examine the oil flow for hydraulic oil parts in mechanical engineering experiments. In order to develop the new system, the hydraulic constitute was made of acryl resin, and previous pipes were replaced by transparent and flexible tubes. Red colored oil was also used to visualize the oil flow. Furthermore, if OHP (Over Head Projector) was used for a theoretical lectures, the visual units can be used to classify the differences of the valve structure or the circuits. If lecturers use the developed visual hydraulic system, students can make an effective experiment on the basic theories and principles. Therefore, we can promote the students' interests and materialize the objectives of the subject. The results of this paper can be widely used to improve the efficiency of the mechanical engineering education.

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Field Measurements and Numerical Analysis on the Efficiency of Water Curtain Boreholes in Underground Oil Storages (지하 유류비축기지 수벽공의 효율에 관한 현장계측 및 수치 해석 연구)

  • 이경주;이희근
    • Tunnel and Underground Space
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    • v.8 no.2
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    • pp.79-86
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    • 1998
  • This study was performed to suggest to suggest suitable design conditions of water curtain system through analysis on pressure down in boreholes by hydraulic tests carried out I construction fields for underground oil storages. The influence by hydraulic conductivities of rock mass around boreholes on pressure down in boreholes was analysed. The relationship between array of boreholes and their pressure down was also analysed. Groundwater flow analysis on crude oil and LPG storages was carried out to evaluate results of field tests and to investigate distribution of hydraulic gradient in rock mass around cavern using finite difference method. As the results, hydraulic tests showed that pressure down in boreholes was inverse proportional to the hydraulic conductivity of surrounding rock mass. The rate of pressure down of boreholes was not influenced by water curtain system more than 20m over cavern and was proportional to installation interval of boreholes. The hydraulic gradient in rock mass around cavern was proportional to distance and interval of boreholes and its value was not satisfactory to oil tightness condition in case of no water curtain system.

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A Study on The Estimation of Effective Bulk Modulus of Hydraulic Oil With Pressure Variation (압력변동에 따른 유압유의 유효체적탄성계수 측정에 대한 연구)

  • 이재천;정용승
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.1
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    • pp.179-184
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    • 2003
  • It has been recognized that the compressibility of hydraulic fluid, which is characterized by the value of its bulk modulus, heavily affects on the system behavior and performance. In practice, the value of the oil bulk modulus varies by the operational and structural characteristics of the hydraulic system. This study presents the theoretical derivation of the effective bulk modulus and describes an experimental impulse technique that allows accurate measurement of oil effective bulk modulus with pressure variation in a hydraulic system. Experimental and analytical results show that the value of the effective bulk modulus varies a lot in low pressure region by the effect of entrained air, while the effective bulk modulus can be estimated just using the oil and container bulk modulus on the other high pressure region.

A Study on Life Cycle Extension of T-50 Aircraft Hydraulic Control Valve (T-50 항공기 유압조절 밸브 수명연장 방안)

  • Nam, Yongseo;Kim, Taehwa;Baek, Seungji;Kim, Seunghyu;Song, Seokbon
    • Journal of Aerospace System Engineering
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    • v.4 no.2
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    • pp.16-20
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    • 2010
  • In General, the hydraulic system of T-50 Advanced Trainer is applied to flight control system, wheel & Brake system and fuel system for aircraft operation. The hydraulic system is operation with pressure of 3000psi. and many mechanical parts which is operated by hydraulic system has been stressed in incomplete environment same as heat and friction. for example, Oil leakage had occurred in the shutoff valve of FFP used in a certain period of time. After study, The crack progressed by fatigue due to the irregular hydraulic pressure and vibration has been identified as the reason of oil leakage. This paper presents life cycle extension plans of FFP shutoff valve by configuration improvements of shutoff valve and FFP hydraulic motor.

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Dynamic Behavior of a Symmetric Cylinder Type Hydraulic Damper for Semi-Active Control (반능동 제어용 대칭 실린더형 유압 감쇠기의 동적 거동)

  • Lee, I.Y.
    • Journal of Power System Engineering
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    • v.6 no.2
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    • pp.82-87
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    • 2002
  • For the dynamic behavior evaluation of a semi-active vibration control system, it is very important to use an accurate mathematical model for the hydraulic damper applied to the control system. In this study, a mathematical model for a symmetric type hydraulic damper was suggested. In this model, the effects of gas volume and oil temperature variation on the bulk modulus of oil were considered. The dynamic behavior of the damper was investigated by experiments and simulations. It was confirmed that the pressure variation, damping force, and mean pressure variation could be estimated with comparatively good precision by the suggested mathematical model. Moreover, it was shown that excessive pressure rise can be generated by the oil expansion due to the heat energy transformed from the exciting energy of the damper for a short period of the damper operation.

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Development of Experimental Device for Analysis of Hydraulic Oil Characteristics with Dielectric Constant Sensors (유전상수 센서를 이용한 유압 작동유의 분석을 위한 실험장비 개발)

  • Hong, Sung-Ho
    • Tribology and Lubricants
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    • v.37 no.2
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    • pp.41-47
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    • 2021
  • An experimental device was developed for analysis of hydraulic oil characteristics with dielectric constant sensors. Online analysis is the most effective method of the three methods used for analyzing lubricant oils. This is because it can monitor the machine condition effectively using oil sensors in real time without requiring excellent analysis skill and eliminates human errors. Determining the oil quality usually requires complex laboratory equipment for measuring factors such as density, viscosity, base number, acid number, water content, additive, and wear debris. However, the electric constant is another indicator of oil quality that can be measured on-site. The electric constant is the ratio of the capacitance of a capacitor using that material as a dielectric, compared with a similar capacitor that has a vacuum as its dielectric. The electric constant affects the factors such as the base oil, additive, temperature, electric field frequency, water content, and contaminants. In this study, the tendency of the electric constant is investigated with a variation of temperature, water content, and dust weight. The experimental device can control working temperature and mix the contaminants with oil. A machine condition monitoring program developed to analyze hydraulic oil is described. This program provides graph and digital values with variation of time. Moreover, it includes an alarm system for when the oil condition is bad.

A Study on the Design of water Hydraulic Systems Based on Characteristics of Tap-Water (수압 특성 연구를 기초로 한 수압시스템의 설계에 관한 연구)

  • Yun, Young-Won;Nam, Yun-Joo;Park, Myeong-Kwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.11
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    • pp.1322-1331
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    • 2004
  • This paper presents studies on the design of water hydraulic system and components to replace oil with tap-water as the pressure transmission medium in hydraulic systems. In order to improve the performance of water hydraulic system, the thermal and hydraulic properties of tap-water are first investigated. Based on these characteristics, the design parameters, such as the clearances of the moving parts, the cross-sectional area of pipes and relative roughness, are proposed so that the performance of water hydraulic system is the same as that of oil. In addition, the operating ranges, which show the possibility of using water hydraulic system, are examined.