• Title/Summary/Keyword: Nondestructive measurement

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Development of Automatic Ultrasonic Testing Equipment for Pressure-Retaining Studs and Bolts in Nuclear Power Plant (원자력 발전소 STUD BOLT의 자동초음파 주사장치 개발)

  • Suh, D.M.;Park, M.H.;Hong, S.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.9 no.1
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    • pp.106-110
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    • 1989
  • Bolting degradation problems in primary coolant pressure boundary applications have become a major concern in the nuclear industry. In the bolts concerned, the failure mechanism was either corrosion wastage(loss of bolt diameter) or stress-corrosion cracking.(3) Here the manual ultrasonic testing of RPV(Reactor Pressure Vessel) and RCP(Reactor Coolant Pump) stud has been performed. But it is difficult to detect indications because examiner can not exactly control the rotation angle and can not distinguish the indication from signals of bolt. In many cases, the critical sizes of damage depth are very small(1-2 mm order). At critical size, the crack tends to propagatecompletly through the bolt under stress, Resulting in total fracture.(3) Automatic stud scanner for studs(bolts) was developed because the precise measurement of bolt diameter is required in this circumstance. By use of this scanner, the rotation angle of probe was exactly controlled and the exposure time of radiations was reduced.

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Effects of the Microstructure and the Testing Conditions for the Detectability of the Small Flaw in Ultrasonic Testing (초음파시험의 미소결함탐지능에 영향을 미치는 미세조직과 시험조건의 영향)

  • Lee, J.O.;Kim, Y.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.9 no.1
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    • pp.83-89
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    • 1989
  • Effects of the microstructure and the testing conditions for the detectability of the small flaw in ultrasonic testing have been studied. The detectability of the flaw was influenced not only by the grain size but also by the microstructure of the test piece. This is considered to be caused by randomization of the matrix which influences the elastic anisotropy of the grain. It was found that the detectability was improved as the frequence became higher and the beam size became smaller. The experimental results indicate that ultrasonic backscattering measurement is one of the promising methods to evaluate the detectability of the flaw indirectly.

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Thickness Measurement of Pipe Using Tangential Radiography (Tangential Radiography를 이용한 배관의 두께 평가법)

  • Lee, S.S.;Kim, Young-H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.3
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    • pp.205-210
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    • 1998
  • 이미 오래전부터 국내외에서 석유화학공장 등의 보온 배관에서 보온재를 벗기지 않고 배관의 부식 손상 및 잔존두께를 평가하는데 방사선투과시험법을 적용해 오고 있다. 그러나 배관 용접부의 결함 탐상에 관한 방사선투과법에 대한 국제 및 국내 코드는 이미 마련되어 있지만 배관의 두께와 내부에 존재하는 부착물(deposit) 등의 두께를 측정하는 것에 관련한 국제 및 국내 코드는 미비되어 시험 절차 및 시험 결과에 대한 시비가 근본적으로 존재할 수 밖에 없을 뿐만 아니라 표준화된 시험 기술의 미비로 현장에서 많은 시행착오를 동반하였다. 그러나 최근 이 시험법에 대한 관련 원안(protocol)을 확정하기 위해 각국에서 개별적으로 수행되었던 기존의 연구 결과들이 취합되고 있으며 부족한 부분들에 대한 연구가 국제 공동 연구 형식으로 이뤄지고 있다. 따라서 본 연구에서는 tangential radiography를 적용하여 보온된 배관의 잔존 두께를 평가할 수 있는 시험 방법을 제시하고자 하였다.

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A Study for the Measurement of a fluid Density in a ripe Using Elastic Waves

  • Kim, Jin-Oh;Hwang, Kyo-Kwang;Bau, Haim-H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.6
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    • pp.583-593
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    • 2003
  • The effect of liquid confined in a pipe on elastic waves propagating in the pipe wall was studied theoretically and experimentally. The axisymmetric motion of the wave was modeled with the cylindrical membrane shell theory. The liquid pressure satisfying the axisymmetric wave equation was included in the governing equation as a radial load. The phase speed of the wave propagating in the axial direction was calculated, accounting for the apparent mass of the liquid. Experiments were performed in a pipe equipped with ring-shaped, piezoelectric transducers that were used for transmitting and receiving axisymmetric elastic waves in the pipe wall. The measured wave speeds were compared with the analytical ones. This work demonstrates the feasibility of using pipe waves for the determination of the density and, eventually, the flow rate of the liquid in a pipe.

A Study on the Application of Acoustic Emission Measurement for the In-process Detection of Milling Tools' Wear and Chipping (밀링 공구마멸과 치핑의 검출을 위한 음향방출 이용에 관한 연구)

  • Yoon, J.H.;Kang, M.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.11 no.1
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    • pp.31-37
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    • 1991
  • Acoustic emission(AE) signals detected during metal cutting were applied as the experimental test to sensing tool wear and chipping on the NC vertical milling machine. The in-process detection of cutting tool wear including chipping, cracking and fracture has been investigated by means of AE in spite of vibration or noise through intermittent metal cutting, then the following results were obtained 1) When the tool wear is increased suddenly, or the amplitude of AE signals changes largely, it indicates chipping or breaking of the insert tip. 2) It was confirmed that AE signal is highly sensitive to the cutting speed and tool wear. 3) At the early period of cutting, the wear were large and RMS value increased highly by the influence of minute chipping and cracking, etc. Therefore, the above situations should be considered for the time when the tool would be changed.

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A Study on the Advance of Measuring Accuracy of High Tension Bolt Axial Force Using Ultrasonic Acoustoelasticity Effects (초음파 음탄성효과를 이용한 고장력 볼트의 축력측정정도 향상에 관한 연구)

  • Kim, H.S.;Oh, H.G.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.12 no.4
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    • pp.26-31
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    • 1993
  • In this paper, the axial force of high tension bolt is measured by using ultrasonic wave. In the case of the different materials the conclusion obtained are as follows : (1) The relation of the material quality of each high tension bolt and form(diameter or section area), and yield axial force can be observed. (2) As 0.1 is devided by the apparent elongation the measurement accuracy of high tension bolt can be achived. Also, it is founded that the Joint axial force of high tension bolt is determined by the yield force.

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The Comparison of Acceptance Criteria and Flaw Size Measurement between ASME and RCC-M Code in Ultrasonic Examination (초음파검사시 ASME와 RCC-M CODE에 따른 결함 크기측정 및 허용기준 비교평가)

  • Kim, B.C.;Lim, H.T.;Lee, J.P.;Joo, Y.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.8 no.1
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    • pp.6-11
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    • 1988
  • The comparison and analysis of flaw detectability, flaw sizing methods and allowable criteria in accordance with the applicable codes, ASME and RCC-M Code, in ultrasonic examination of pressure vessel in nuclear power plants were studied. Accordding to the codes, calibration blocks were made. The artificial flaws such as disc and band types in test specimens were machined. They were detected and evaluated with etch code requirements and measured values were compared with the actual flaws.

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Ambient Vibration-Measurement of Real Building Structure by Using Fiber Optic Accelerometer System

  • Kim, Dae-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.6
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    • pp.373-379
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    • 2006
  • Vibration-based structural health monitoring is one of non-destructive evaluation (NDE) techniques for civil infrastructures. This paper presents a novel fiber optic accelerometer system to monitor civil engineering structures and a successful application of the novel sensor system for measuring ambient vibration of a real building structure. This sensor system integrates the Moire fringe phenomenon with fiber optics to achieve accurate and reliable measurements. The sensor system is immune to electromagnetic (EM) interference making it suitable for difficult applications in such environments involving strong EM fields, electrical spark-induced explosion risks, and cabling problems, prohibiting the use of conventional electromagnetic accelerometers. A prototype sensor system has been developed, together with a signal processing software. The experimental studies demonstrated the high-performance of the fiber optic sensor system. Especially, the sensor was successfully used for monitoring a real building on UCI (University of California Irvine, USA).

Performance of Different Sensors for Monitoring of the Vibration Generated during Thermosonic Non-destructive Testing

  • Kang, Bu-Byoung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.2
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    • pp.111-117
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    • 2011
  • Vibration monitoring is required for reliable thermosonic testing to decide whether sufficient vibration is achieved in each test for the detection of cracks. From a practical point of view, a cheaper and convenient monitoring method is better for the application to real tests. Therefore, the performance of different sensors for vibration monitoring was investigated and compared in this study to find a convenient and acceptable measurement method for thermosonics. Velocity measured by a laser vibrometer and strain provide an equivalent HI when measured at the same position. The microphone can provide a cheaper vibration monitoring device than the laser and the heating index calculated by a microphone signal shows similar characteristics to that calculated from velocity measured by the laser vibrometer. The microphone frequency response shows that it underestimates high frequency components but it is applicable to practical tests because it gives a conservative value of HI.

BWIM Using Measured Acceleration and Strain Data

  • Paik, In-Yeol;Lee, Seon-Dng;Shin, Soo-Bong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.3
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    • pp.233-245
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    • 2011
  • A new BWIM(bridge weigh-in-motion) algorithm using both measured strain and acceleration data is proposed. To consider the effects of bridge vibration on the estimation of moving loads, the dynamic governing equation is applied with the known stiffness and mass properties but damping is ignored. Dynamic displacements are computed indirectly from the measured strains using the beam theory and accelerations are measured directly by accelerometers. To convert a unit moving load to its equivalent nodal force, a transformation matrix is determined. The incompleteness in the measured responses is considered in developing the algorithm. To examine the proposed BWIM algorithm, simulation studies, laboratory experiments and field tests were carried. In the simulation study, effects of measurement noise and estimation error in the vehicle speed on the results were investigated.