• Title/Summary/Keyword: Non-sintered cement

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UPV Prediction Method on Compressive Strength of High Strength Concrete Mixed with Non-Sintered Hwangto at Early Age (초기 재령에서 비소성 황토 혼입 고강도 콘크리트의 압축강도 발현 예측을 위한 초음파 속도법 검토)

  • Young-Jin Nam;Won-Chang Kim;Hyeong-Gil Choi;Gyu-Yong Kim;Tae-Gyu Lee
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.2
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    • pp.105-111
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    • 2023
  • In this study, the mechanical properties of high-strength concrete according to the substitution rate of NSH(Non-sintered Hwangto) as an alternative material for cement were measured and evaluated. Through UPV(Ultrasonic pulse velocity) analysis, the compressive strength prediction equation was proposed, and the substitution rate of NSH was set at 15 % and 30 %. The evaluation items were compressive strength and UPV, and the curing period was set to 24 hours. In compressive strength and UPV, as the NSH substitution rate increased, lower strength and lower UPV were shown. In addition, the correlation number(R2 ) between compressive strength and UPV was 0.99 for NC(Normal Concrete), 0.97 for NSHC(Non-sintered Hwangto Concrete)33-15, and 0.94 for NSHC33-30.

Properties of Non-Sintered Cement Pastes Immersed in Sea Waters at Different Temperatures for Binders Mixed with Different Ratios (침지된 해수 온도 및 결합재 혼합비에 따른 비소성 시멘트의 강도 특성)

  • Jun, Yubin;Kim, Tae-Wan
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.5
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    • pp.75-84
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    • 2016
  • This paper presents an investigation of the mechanical properties on non-sintered cement pastes immersed in sea waters at three different temperatures. The non-sintered cement pastes were synthesized using blended binder(Class F fly ash; FA and ground granulated blast furnace slag; GGBFS) and alkali activator(sodium hydroxide and sodium silicate). Binders were prepared by mixing the FA and GGBFS in different blend weight ratios of 6:4, 7:3 and 8:2. The alkali activators were used 5wt% of blended binder, respectively. Calcium carbonate was used as an chemical additive. The compressive strength, bulk density and absorption of alkali-activated FA-GGBFS blends pastes were measured at 3 and 28 days after immersed in sea waters at three different temperatures($5^{\circ}C$, $15^{\circ}C$ and $25^{\circ}C$). The XRD and SEM tests of the pastes were conducted at 28 days. Water-soluble chloride(free chloride) and acid-soluble chloride(total chloride) contents in the pastes were also measured after 28 days immersion in sea water. The experimental results showed that increasing the content of FA in alkali-activated FA-GGBFS blends pastes immersed in sea water increases the absorption, water-soluble chloride content and acid-soluble chloride content, and reduces the compressive strength and bulk density. And it was found that there was a variation of strength change for the alkali-activated FA-GGBFS blends pastes immersed in sea waters at three different temperatures that depends on the blending ratio of FA and GGBFS.

Study on Mock-up test for field application of High Strength Concrete using Non-Sintered Cement (비소성시멘트를 사용한 고강도 콘크리트의 현장적용을 위한 모의부재에 관한 연구)

  • Kim, Han-Sik;Han, Da-Hee;Kim, Kwang-Ki;Paik, Min-Su;Mun, Kyoung-Ju;Jung, Sang-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.11a
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    • pp.33-36
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    • 2006
  • This Study is based on manufacture non-sintering cement(NSC) by adding phosphogysum and waste lime to GBFS as sulfate and alkali activators. This study also investigates the basic physical properties and duality of NSC, and evaluates its reusing possibility as construction materials. Therefore, we design 40MPa and 60MPa for compressive strength using OPC and NSC by binder. And There is a purpose to present fundamental data, applying in field and analyzing quality control of concrete using NSC according to rate of replace between OPC and NSC.

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Pore Structure of Non-Sintered Cement Matrix (비소성 시멘트 경화체의 공극구조)

  • Mun Kyoung-Ju;Park Won-Chun;Soh Yang-Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.329-332
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    • 2004
  • This study aims to manufacture non-sintering cement(NSC) by adding phosphogypsum(PG) and waste lime(WL) to granulated blast furnace slag(GBFS) as sulfate and alkali activators. This study also investigates the pore structure of NSC Matrix. The result of experiment of pore structure properties, showed no considerable difference for total pore volume by cement mixing ratio but shows a large distinction in distribution of pore diameter. On the whole, pore-diameter of paste of NSC show that occupation ratio of pore diameter below 10mm is larger and is smaller than OPC and BFSC at pore diameter of over 10nm. Such a reason is that the hydrate like CSH gel and ettringite formed dense pore structure of NSC matrix.

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Manufacture of non-sintered cement solidifier using clay, waste soil and blast furnace slag as solidifying agents: Mineralogical investigation (점토, 폐토양 및 고로슬래그를 고화재로 이용한 비소성 시멘트 고화체 제조: 광물학적 고찰)

  • Jeon, Ji-Hun;Lee, Jong-Hwan;Lee, Woo-Chun;Lee, Sang-Woo;Kim, Soon-Oh
    • Korean Journal of Mineralogy and Petrology
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    • v.35 no.1
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    • pp.25-39
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    • 2022
  • This study was conducted to evaluate the manufacturing process of non-sintered cement for the safe containment of radioactive waste using low level or ultra-low level radioactive waste soil generated from nuclear-decommissioning facilities, clay minerals, and blast furnace slag (BFS) as an industrial by-product recycling and to characterize the products using mineralogical and morphological analyses. A stepwise approach was used: (1) measuring properties of source materials (reactants), such as waste soil, clay minerals, and BFS, (2) manufacturing the non-sintered cement for the containment of radioactive waste using source materials and deducing the optimal mixing ratio of solidifying and adjusting agents, and (3) conducting mineralogical and morphological analyses of products from the hydration reactions of manufactured non-sintered cement solidifier (NSCS) containing waste concrete generated from nuclear-decommissioning facilities. The analytical results of NSCS using waste soil and clay minerals confirmed none of the hydration products, but calcium silicate (CSH) and ettringite were examined as hydration products in the case of using BFS. The compressive strength of NSCS manufactured with the optimum mixing ratio and using waste soil and clay minerals was 3 MPa after the 28-day curing period, and it was not satisfied with the acceptance criteria (3.44 MPa) for being brought in disposal sites. However, the compressive strength of NSCS using BFS was estimated to be satisfied with the acceptance criteria, despite manufacturing conditions, and it was maximized to 27 MPa at the optimal mixing ratio. The results indicate that the most relevant NSCS for the safe containment of radioactive waste can be manufactured using BFS as solidifying agent and using waste soil and clay minerals as adsorbents for radioactive nuclides.

Development of Manufacturing Technology of Non-Sintered Inorganic Using Alkali-activated Fly-ash (알칼리 활성화 플라이애쉬를 사용한 비소성 무기결합재의 제조기술 개발)

  • Jung, Suk-Jo;Chu, Yong-Sik;Lee, Jong-Kyu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.753-756
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    • 2005
  • Recently, the alkali activation of Fly-ash has become a significant field of research because it is possible to use these materials having highly chemical reaction property. Also, the product does not generate CO2 gas, unlike ordinary Portland cement(O.P.C). Therefore, the purpose of this paper is to design for improving mechanical and chemical properties using Fly-ash and Meta-kaolin. And additive(CaO) affected to control the strength behaviors and shrinkage rate.

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Microstructure of Non-Sintered Inorganic Binder using Phosphogypsum and Waste Lime as Activator

  • Kim, Ji-Hoon;An, Yang-Jin;Mun, Kyung-Ju;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.3
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    • pp.305-312
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    • 2018
  • This study is about the development of a non-sintered binder (NSB) which does not require a sintering process by using the industrial by-products Phosphogypsum (PG), Waste Lime (WL) and Granulated Blast Furnace Slag (GBFS). In this report, through SEM analysis of the NSB paste hardening body, micropore analysis of paste using the mercury press-in method and microstructure observation were executed to consider the influence of the formation of the pore structure and the distribution of pore volume on strength, and the following conclusions were reached. 1) Pore structure of NSB paste of early age is influenced by hydrate generation amount by GBFS and activator. 2) Through observing the internal microstructure of NSB binder paste, it was found that the strength expression at early age due to hydration reaction was achieved with a large amount of ettringite serving as the frame with C-S-H gel generated at the same time. It was confirmed that C-S-H gel wrapped around ettringite, and as time passed, the amount generated continually increased, and C-S-H gel tightly filled the pores of hardened paste, forming a dense network-type web structure. 3) For NSB-type cement, the degree of formation of gel pores below $10{\mu}m$ had a greater influence on strength improvement than simple pore reduction by charging capillary pores, and the pore size that had the greatest effect on strength was micropores with diameter below $10{\mu}m$.

Fluidity and Strength Properties of Non-Sintered Cement Mortar according to the Addition of Superplasticizer (감수제 첨가에 따른 비소성 시멘트 모르타르의 유동성 및 강도 특성)

  • Jang, Kyung-Su;Na, Hyeong-Won;Byun, Hui-Jae;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.5
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    • pp.441-450
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    • 2022
  • In this study, the fluidity and strength characteristics of NSC mortar according to the type and rate of addition of superplasticizer were analyzed to secure the fluidity of NSC composed of only slag and ash. Through the flow test, it was found that the fluidity of NSC was related to the basicity according to the binder condition, and the lower the reactivity, the higher the fluidity. When polycarboxylate is added, NSC mortar is considered to be more advantageous than plain mortar in terms of securing fluidity. As a result of the strength tests of NSC mortar containing Lignin or Polycarboxylate superplasticizer, it was found that the strength tends to increase as the basicity increases. In addition, when polycarboxylate is added, it is judged that the NSC mortar can secure adequate fluidity and strength at the same time. Through this experiment, an appropriate binder condition that satisfies the flowability while securing the strength was derived.

Regression analysis of the correlation between ultrasonic pulse velocity and strength to examine the demoulding time of non-sintered hwangto concrete (비소성 황토 콘크리트의 거푸집 탈형 시점 검토를 위한 초음파속도와 강도의 상관관계 회귀 분석)

  • Nam, Young-Jin;Kim, Won-Chang;Ryu, Jung-Lim;Choi, Hee-Yong;Choi, Hyeong-Gil;Lee, Tae-Gyu
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.159-160
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    • 2023
  • Recently, interest in reducing cement has been growing. Hwangto, an eco-friendly material, has advantages such as air purification effect and humidity control, but when used, accidents such as form collapse may occur due to low strength and reduced durability. In order to quantitatively evaluate the timing of mold demolding, we would like to evaluate the timing of mold demolding through correlation with compressive strength using ultrasonic pulse velocity. As a result, the time at which 5 MPa is developed is after 20 hours for the test specimen of W/B 41 , in the case of W/B 33, NC33 and HTC33-15 were equally expressed at 12 hours, and HTC33-30 was expressed at 16 hours.

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Chemical resistance of Non-Sintered Cement Mortar using Inorganic Industrial Wastes as activator (무기계 산업폐기물을 자극제로 이용한 비소성 시멘트 모르타르의 내화학성)

  • Mun Kyoung Ju;Lee Chol Woong;Park Won Chun;Soh Yang Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.607-610
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    • 2005
  • If cement can be manufactured with industrial byproducts such as granulated blast furnace slag(GBFS), phosphogypsum(PG), and waste lime(WL) instead of clinker as its counterproposal, there would be many advantages, including maximum use of these industrial byproducts for high value-added resources, conservation of natural resources and energy by omitting the use of clinker, minimized environmental pollution problems caused by $CO_2$ discharge, and reduction of the production cost. This research investigates the chemical resistance of NSC mortar added PG and WL to GBFS as sulfate and alkali activators. The result of experiment of chemical resistance, showed that NSC is very excellent in acid resistance and seawater resistanc. Such a reasons are that the hydrate like CSH gel and ettringite formed dense pore structure of NSC matrix.

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