• Title/Summary/Keyword: NC-데이터

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A Study on Stress and Deformation through Finite Element Analysis of 2NC Head Processing Controlling AC Axis during 5-Axis Cutting Machine Training in the 4th Industrial Revolution of Machine Tool System (공작기계의 4차 산업혁명에서 5축 절삭가공기 교육 중 AC축을 제어하는 2NC 헤드 가공상의 유한요소 해석으로 응력 및 변형에 관한 연구)

  • Lee, Ji Woong
    • Journal of Practical Engineering Education
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    • v.13 no.2
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    • pp.327-332
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    • 2021
  • Materials used for education include SM20C, Al6061, and acrylic. SM20C materials are used a lot in certification tests and functional competitions as carbon steel, but they are also used in industrial sites. Al6061 is said to be a material that produces a lot of tools because it has lower hardness than carbon steel and is highly flexible. When practical guidance is given to students using acrylic materials, it is a material that causes vibration and tool damage due to excessive cutting. In this process, we examine how impact on the 5-axis equipment 2NC head can affect precision control. The weakest part of a five-axis equipment is the head that controls the AC axis. In the event of precision and cumulative tolerances in this area, the precision of all products is reduced. Thus, a key part of the 2NC head, the spindle housing was carried out using Al7075 T6 (U.S. Alcoasa) material and the entire body using FCD450 (spherical graphite cast iron). In the vibration and cutting process acting on these two materials, the analysis was carried out to determine the value of applying the force as a finite element analysis under extreme conditions. We hope that using these analytical data will help students see and understand the structure of 5-axis machining rather than 5-axis cutting.

A Study on the Vibration Analysis of Spindle Housing with High Strength Aluminum of 2NC Head in Five-axis Cutting Machine Training (5축 절삭가공기 교육 중 2NC 헤드의 고강도 알루미늄을 적용한 스핀들 하우징의 극한 조건의 진동해석에 관한 연구)

  • Lee, Ji Woong
    • Journal of Practical Engineering Education
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    • v.14 no.1
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    • pp.119-125
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    • 2022
  • Materials used for education are materials such as SM20C, Al6061, and acrylic. SM20C materials are carbon steel and are often used in certification tests and functional competitions, but are also widely used in industrial sites. The Al6061 material is said to be a material that has lower hardness and stronger flexibility than carbon steel, so it is a material that generates a lot of compositional selection of tools. If students are taught practical training using acrylic materials, vibration occurs due to excessive cutting in some parts and damage to the tool occurs. In this process, we examine to what extent the impact on the 2NC head, which is a five-axis equipment, can affect precision control. The weakest part of the five-axis equipment can be said to be the weakest part of the head that controls the AC axis. When the accuracy and cumulative tolerance of this part occur, the accuracy of all products decreases. Therefore, the core part of the 2NC head, the spindle housing, was carried out using an Al7075 T6 (Alcoa, USA) material. In the process of vibration and cutting applied to this material, the analysis was conducted to find out the value applied to the finite element analysis under extreme conditions. It is hoped that this analysis data will help students see and understand the structure of 5-axis machining rather than 5-axis cutting.

A feature data model in milling process planning (밀링 공정설계의 특징형상 데이터 모델)

  • Lee, Choong-Soo;Rho, Hyung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.2
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    • pp.209-216
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    • 1997
  • A feature is well known as a medium to integrate CAD, CAPP and CAM systems. For a part drawing including both simple geometry and compound geometry, a process plan such as the selection of process, machine tool, cutting tool etc. normally needs simple geometry data and non-geometry data of the feature as the input. However, a extended process plan such as the generation of process sequence, operation sequence, jig & fixture, NC program etc. necessarily needs the compound geometry data as well as the simple geometry data and non-geometry data. In this paper, we propose a feature data model according to the result of analyzing necessary data, including the compound geometry data, the simple geometry data and the non-geometry data. Also, an example of the feature data model in milling process planning is described.

An Exploratory Study on the Big Data Convergence-based NCS Homepage : focusing on the Use of Splunk (빅데이터 융합 기반 NCS 홈페이지에 관한 탐색적 연구: 스플렁크 활용을 중심으로)

  • Park, Seong-Taek;Lee, Jae Deug;Kim, Tae Ung
    • Journal of Digital Convergence
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    • v.16 no.7
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    • pp.107-116
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    • 2018
  • One of the key mission is to develop and prompte the use National Competency Standards, which is defined to be the systemization of competencies(knowledge, skills and attitudes) required to perform duties at the workplace by the nation for each industrial sector and level. This provides the basis for the design of training and detailed specifications for workplace assessment. To promote the data-driven service improvement, the commercial product Splunk was introduced, and has grown to become an extremely useful platform because it enables the users to search, collect, and organize data in a far more comprehensive, far less labor-intensive way than traditional databases. Leveraging Splunk's built-in data visualization and analytical features, HRD Korea have built custom tools to gain new insight and operational intelligence that organizations have never had before. This paper analyzes the NCS homepage. Concretely, applying Splunk in creating visualizations, dashboards and performing various functional and statistical analysis and structure without Web development skills. We presented practical use and implications through case studies.

Elevator Algorithm Design Using Time Table Data (시간표 데이터를 이용한 엘리베이터 알고리즘 설계)

  • Park, Jun-hyuk;Kyoung, Min-jun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2022.05a
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    • pp.122-124
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    • 2022
  • Handling Passenger Traffic is the main challenge for designing an elevator group-control algorithm. Advanced control systems such as Hyundai's Destination Selection System(DSS) lets passengers select the destination by pressing on a selecting screen, and the systems have shown great efficiency. However, the algorithm cannot be applied to the general elevator control system due to the expensive cost of the technology. Often many elevator systems use Nearest Car(NC) algorithms based on the SCAN algorithm, which results in time efficiency problems. In this paper, we designed an elevator group-control algorithm for specific buildings that have approximate timetable data for most of the passengers in the building. In that way, it is possible to predict the destination and the location of passenger calls. The algorithm consists of two parts; the waiting function and the assignment function. They evaluate elevators' actions with respect to the calls and the overall situation. 10 different timetables are created in reference to a real timetable following midday traffic and interfloor traffic. The specific coefficients in the function are set by going through the genetic algorithm process that represents the best algorithm. As result, the average waiting time has shortened by a noticeable amount and the efficiency was close to the known DSS result. Finally, we analyzed the algorithm by evaluating the meaning of each coefficient result from the genetic algorithm.

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삼차원 측정기의 CAD/CAM 응용

  • 이춘식;김선호
    • Journal of the KSME
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    • v.32 no.5
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    • pp.456-464
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    • 1992
  • CMM과 CAD/CAM접속(interface)은 1)CMM의 가동률 향상과 자동측정 프로그램 작성의 효율화, 2) 피축정물 측정 기준값의 효율적 작성, 3) CMM의 측정결과의 피드 백에 의한 데이터 해석과 설계시방, 도면의 수정, 4) 설계되지 않은 미지형상의 피측정물을 측정해 CAD/CAM시스템에 의한 모델링과 NC 가공 프로그램의 작성을 주목적으로하여 진행되고 있다. 향후 생산라인 내의 검사 스테이션으로 사용될 수 있도록 CMM 자체의 제약 극복과, 공장자동화를 위한 요소 기술, 기계와의 접속 (interface) 기술개발에 의해 설계, 가공공정에 비해 상대적으로 낙후되어 있는 검사공정의 자동화와 타부문과의 통합화가 촉진될 것으로 전망된다.

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A Study on the Generation of B-Spline Surface by 3D Measurement Data (3차원 측정 데이터의 B-스플라인 곡면식 적영에 대한 연구)

  • 구영희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.76-81
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    • 1998
  • The purpose of this study is the generation of B-spline surface by the 3D measurement data. The hardware of the system comprises PC and digitizing machine, machining center. There are three steps, (1) physical model measuring on the 3D laser digitizing machine, (2) B-spline surface modeling and Fairing, (3) CNC machining by the NC code. It is developed a software package, with which can conduct a micro CAM system in the PC without economical burden.

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Development of Progressive Die CAD/CAM System for Manufacturing Lead Frame, Semiconductor (반도체 리드 프레임 제조를 위한 프로그레시브 금형의 CAD/CAM 시스템 개발)

  • Choi, J.-C.;Kim, B.-M.;Kim, C.;Kim, J.-H.;Kim, C.-B.
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.230-238
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    • 1999
  • This paper describes a research work of developing computer-aided design of lead frame, semiconductor, with blanking operation which is very precise for progressive working. Approach to the system is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. This system has been written in AutoLISP on the AutoCAD using a personal computer and in I-DEAS Drafting Programming Language on the I-DEAS Master Series Drafting with Workstation, HP9000/715(64) and tool kit on the ESPRIT. Transference of data among AutoCAD, I-DEAS Master Series Drafting, and ESPRIT is accomplished by DXF(drawing exchange format) and IGES(initial graphics exchange specification) methods. This system is composed of six modules, which are input and shape treatment, production feasibility check, strip-layout, die-layout, modelling, and post-processor modules. The system can design process planning and Die design considering several factors and generate NC data automatically according to drawings of die-layout module. As forming process of high precision product and die design system using 2-D geometry recognition are integrated with technology of process planning, die design, and CAE analysis, standardization of die part in die design and process planning of high pression product for semiconductor lead frame is possible to set. Results carried out in each module will provide efficiencies to the designer and the manufacturer of lead frame, semiconductor.

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A Network Coding Mechanism Minimizing Congestion of Lossy Wireless Links (손실이 있는 무선 링크에서 혼잡을 최소화하는 네트워크 코딩 기법)

  • Oh, Hayoung;Lim, Sangsoon
    • Journal of KIISE:Information Networking
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    • v.41 no.4
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    • pp.186-191
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    • 2014
  • Previous work only focuses on a maximization of network coding opportunity since it can reduce the number of packets in network system. However, it can make congestion in a relay node as each source node may transmit each packet with the maximum transmission rate based on the channel qualities. Therefore, in this paper, we propose CmNC (Congestion minimized Network Coding over unreliable wireless links) performing opportunistic network coding to guarantee the network coding gain with the consideration of the congestion and channel qualities. The relay node selects the best network code set based on the objective function for reducing the packet loss and congestion via a dynamic programming. With Qualnet simulations, we show CmNC is better up to 20% than the previous work.

Application of CAD/CAM System to the Manufacturing and the Verification of Straight Bevel Gear with Crown Teeth (크라운 치형을 갖는 직선 베벨기어의 제작 및 검증을 위한 CAD/CAM 시스템 활용)

  • Lee, Kang-Hee;Park, Yong-Bok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.2
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    • pp.270-275
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    • 2008
  • The straight bevel gear for automobile part has been manufactured by the cold forging instead of the gear machining tool for the mass production. The application to CAD/CAM system has been necessary in order to develop the precision product quickly by forging through the minimization of trial and error and confirm the reproducibility. In the study, the straight bevel gear with the crown teeth has been modelled by the CAD/CAM system. The master gear after the gearing test has been machined after the modelling, NC data generation and verification. The die for forging and the jig for machining has been manufactured using the master gear.