• Title/Summary/Keyword: Motor Design

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Rigid-Plastic Finite Element Analysis for the Lamination Process of a Precision Motor Core using Progressive Dies (순차이송 금형을 사용한 정밀 모터코어 적층공정의 강소성 유한요소해석)

  • Park, Keun;Choi, Sang-Ryun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.45-52
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    • 2001
  • In order to increase the productivity of electrical parts, manufacturing processes using progressive dies have been widely used in the industry. Motor cores have been fabricated using progressive stacking die with the lamination procedure for better electro-magnetic property. For the proper design off process, a prediction of the process is required to obtain many design parameters. In this work, rigid-plastic finite element analysis is carried out in order to simulate the lamination process of the motor core. The effects of the embossing depth, the amount of deviation, and the number of stacked sheets are investigated and compared with experiments. The forming process can then be predicted successfully from the results of analyses, which enables an appropriate design to be made for the die and the process.

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Effect of Pole to Slot Ratio on Cogging Torque and EMF Waveform in Permanent Magnet Motor with Fractional-Slot (분수슬롯을 가진 영구자석 전동기에서 극당 슬롯 비율이 코깅토크와 역기전력에 미치는 영향)

  • Lee, Kab-Jae;Lee, Ju
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.52 no.9
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    • pp.454-459
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    • 2003
  • Conventional integral-slot design in permanent magnet(PM) motor tends to have a high cogging torque and large end turns, which contribute to copper losses. The fractional-slot design is effective compared to integral-slot design in the cogging torque and electromotive force(EMF) waveform. The effectiveness of fractional slot can be maximized by selecting optimal pole to slot ratio. This paper presents the effect of pole to slot ratio on the cogging torque and EMF waveform in the PM motor with fractional-slot. The effectiveness of the proposed designs has been confirmed by comparing waveform of EMF. cogging torque and torque ripple between conventional and new models.

Magnetic Saturation Effect on the Rotor Core of Synchronous Reluctance Motor

  • Kim, Ki-Chan
    • Journal of Electrical Engineering and Technology
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    • v.6 no.5
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    • pp.634-639
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    • 2011
  • This paper presents a study on the design parameters that consider the magnetic saturation effect in a rotor core of a synchronous reluctance motor. Two important design parameters in a rotor are selected to analyze the saturation effect of a synchronous reluctance motor, particularly in a rotor core. The thickness of the main segment, which is the main path of the d-axis flux, and the end rip, which affects the q-axis flux, are analyzed using the d-axis and q-axis inductances. Moreover, the characteristics of torque and torque ripple when magnetic saturation takes place are analyzed. The saturation effect is verified by comparing the reluctance torque between the experiment and FEM simulation.

The Rotor Barrier Design of the BLDC Motor Consider that Irreversible Demagnetization of Permanent Magnets (영구자석의 불가역 감자 현상을 고려한 BLDC 전동기의 회전자 자속 장벽 설계)

  • Kim, Cheol-Min;Cho, Gyu-Won;Kim, Gyu-Tak
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.1
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    • pp.48-53
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    • 2014
  • Generally, the usage motor in the vehicle is exposed to highly ambient temperature and large vibration according to repeatedly starting and stopping during very short time. So, in this paper, the rotor shape design was performed to improve demagnetization endurance by considering starting current of Brushless DC Motor (BLDCM) through Finite Element Method(FEM). As a result, the end of Permanent Magnet (PM) in the basic model was occurring a partial irreversible demagnetization by starting current. To solve this problem, the installing flux barrier was limited to flux line on the core. Accordingly, demagnetization endurance and operating characteristics were improved.

Design of Pamanent Magnet Linear synchronous Motor System by parameter estimation and DC link voltage. (설계 파라미터와 DC link 전압에 의한 직선형 영구자석 동기 모터 시스템 설계)

  • Jang, Seok-Myeong;You, Dae-Joon;Jang, Won-Bum;Choi, Jang-Young;Seo, Jung-Chul
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1080-1082
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    • 2005
  • This paper presents the system design of permanent magnet linear synchronous machine with double-side PM mover and slotless iron-cored stator in the required speed and thrust. in this paper, the design of manufacturing motor is optimized by characteristics of motor parameters with the variation of PM size and coil turns. And, the permissible operating range of manufactured motor by determination of base speed and base thrust according to switching scheme of DC link voltage are offered. Finally, the results of analytical solutions are verificated by finite element analysis and experiment.

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The Characteristic Analysis of Single Phase SRM Considering of Rotor types (회전자 형상을 고려한 단상 SRM의 특성 해석)

  • Park, Jin-Hong;Lee, Jong-Han
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.11
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    • pp.4522-4528
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    • 2010
  • The single phase switched reluctance motor has simple, robust structure and economical drive system. So, it is useful to apply in the industrial and home applied machines. Especially, the single phase induction motor, used much in field, has a low efficiency and control ability. For the replacement of it, the single phase SRM is presented. In this paper, the design and characteristics of single phase SRM considering the rotor shape will be presented in the base of general electric motor design method and poly phase SRM design method.

Flux Linkage Estimation in a Switched Reluctance Motor Using a Simple Reluctance Circuit

  • Lee, Cheewoo
    • Journal of Magnetics
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    • v.18 no.1
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    • pp.57-64
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    • 2013
  • Flux linkage of phase windings is a key parameter in determining the behavior of a switched reluctance motor (SRM) [1-8]. Therefore, the accurate prediction of flux linkage at aligned and unaligned rotor positions makes a significant contribution to the design of an SRM and its analytical approach is not straightforward due to nonlinear saturation in flux. Although several different approaches using a finite element analysis (FEA) or a curve-fitting tool have been employed to compute phase flux linkage [2-5], they are not suitable for a simple design procedure because the FEA necessitates a large amount of time in both modeling and solving with complexity for every motor design, and the curve-fitting requires the data of flux linkage from either an experimental test or an FEA simulation. In this paper, phase flux linkage at aligned and unaligned rotor positions is estimated by means of a reluctance network, and the proposed approach is analytically verified in terms of accuracy compared to FEA.

Magnetic Force Analysis and Design Methodology of Magnetic Gear in the Magnetic Geared Motor (마그네틱 기어드 모터의 자석 기어 자기력 해석 및 설계)

  • Kwangsuk Jung
    • Journal of Institute of Convergence Technology
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    • v.13 no.1
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    • pp.7-12
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    • 2023
  • The built-in motor with an integrated magnetic gear can realize high torque without a separate reduction device. In this paper, the main design parameters of the magnetic gear constituting the magnetic geared motor are derived and the sensitivity analysis results according to these design parameters are discussed. In particular, processing and assembly issues of modulators sandwiched between rotating bodies are discussed, and loss and magnetic force characteristics of various types of modulators are introduced. Since the modulator, which plays a key role in converting the torque of the magnetic gear, is desirable to have a separate form, it is inevitable to add a non-magnetic support to add torsional stiffness according to high-speed rotation, so the effect of this is also analyzed.

Analysis of the Characteristic in the Synchronous Induction Motor (영구자석매입형 유도 동기전동기 특성 해석)

  • Yang, B.Y.;Lee, C.G.;Kwon, B.I.;Han, M.K.
    • Proceedings of the KIEE Conference
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    • 2000.11b
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    • pp.300-302
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    • 2000
  • There are two kinds of the synchronous motor, one is an induction type motor started without a driving system, the other is the one started with an external driving system. but, both are complicated. Nowadays, in order to devoid for the synchronous motor being complicated in design, line start permanent magnet(LSPM) motors are being developed. The LSPM motor is composed of the rotor that has interior permanent magnet and aluminum bar instead of general rotor. In this paper, we analyzed the characteristics of the LSPM motor which has both characteristics of an induction motor and a synchronous motor, and we compared the the LSPM motor characteristics with the induction motor.

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A Study on Size Optimization for Rocket Motor with a Torispherical Dome (토리구형 돔 형상을 갖는 연소관의 치수 최적화 설계 연구)

  • Choi, Young-Gwi;Shin, Kwang-Bok;Kim, Won-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.5
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    • pp.567-573
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    • 2010
  • In this study, we evaluated the structural integrity and weight of a rocket motor with a torispherical dome by size optimization. Size optimization was achieved by first-order and sub-problem methods, using the Ansys Parametric Design Language (APDL). For rapid design verification, a modified 2D axisymmetric finite-element model was used, and the bolt pre-tension load was expressed as function of the ratio of the cross-sectional area. The thickness of the dome and the cylindrical part of the rocket motor were selected as the design parameters. Our results showed that the weight and structural integrity of the rocket motor at the initial design stage could be determined more rapidly and accurately with the modified 2D axisymmetric finite-element model than with the 3D finite-element model; further, the weight of the rocket motor could be saved to maximum of 17.6% within safety limit.