• Transactions of Materials Processing
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• v.14 no.3 s.75
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• pp.224-232
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• 2005

The high-pressure die-casting is one of the most effective methods to produce a large amount of products in short cycle time. This process, however, has a problem that the gas porosity defect appears easily. The generation of gas porosity is known mainly due to the air entrapment during the injection stage. Most of numerical simulations for the molten metal flow pattern observations have done in the treating of one phase fluid flow but the gas-liquid interface is essentially multi- phase phenomenon. In this paper, the two-phase fluid flow numerical simulation methods have been adapted to predict the gas porosity generations in the molten metal. The accuracy and the usefulness of the new simulation module have been emphasized and verified through some comparison experiments.

• Journal of Welding and Joining
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• v.26 no.4
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• pp.61-65
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• 2008

The static force balance model (SFBM) has been used to analyze drop transfer in gas metal arc welding. Although the SFBM is capable of predicting the detaching drop size in the globular mode with reasonable accuracy, discrepancy between the calculated and experimental results increases with current. In order to reduce discrepancy, the SFBM is modified by considering the momentum of the molten metal flow, which is generated by the pinch pressure. The momentum increases with smaller drop size and becomes compatible to the electromagnetic force. The modified force balance model (MFBM) predicts the experimental results more accurately, and extends its application to the projected mode.

• Proceedings of the KIEE Conference
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• 2003.07b
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• pp.699-701
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• 2003

This paper compare the Townsend theory with the Molten metal bridge theory of Holm for the arc discharge at opening contacts. And we measured the arc voltage at opening contacts of the 3 types arc extinction unit used in DC magnetic contactor. So, we sure that the molten metal bridge contributes to form the arc. By the experiment of the 3 types arc extinction unit, we know that the magnetic force acting on the arc doesn't effect forming arc but contribut the arc extinction.

• Proceedings of the KIEE Conference
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• 1993.07b
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• pp.954-956
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• 1993

This paper describes the process of levitation melting of metals in an axisymmetric induction heating system. This process has advantages of low heat losses, heating with short times and clean operating conditions. The shape of molten metal is determined using sensitivity analysis and optimization technique. Electromagnetic, gravitational and surface tension energies are considered, and these energies are used as an objective function in optimization process. Electromagnetic field are calculated using the finite element method. The fact that volume is constant in the process is also considered as an equality constraint.

• International Journal of Precision Engineering and Manufacturing
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• v.2 no.1
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• pp.56-61
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• 2001

This work is concerned with the development of a new plaster die casting process the combines pressurization and vibration for the prototyping of die-castings, and also with a plaster die-casting machine that has a structure quite similar to that of an ordinary die casting machine. The machine utilized an air cylinder for pressurization and a magnetic actuator for vibration. A rapid prototyped pattern is made by the LOM process to prepare a plaster mold. In the process, a plunger int he developed machine simultaneously pressurizes and vibrates the molten metal to fill the plaster mold completely and to facilitate the creation of nuclei in the molten metal, respectively. The developed machine produced a prototype of an end clutch cover with a remarkable improvement in mechanical properties.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.585-586
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• 2006

In this paper, we present a design, analysis, fabrication and performance test of the novel DoD metal-jet system for application to the high-density and high-temperature-melting materials. Based on the theoretical analysis, we design the metal-jet print head system and fabricate the metal-jet system, which can eject the droplet of lead-free metal solder in the high-temperature. In the experimental test, we set up the test apparatus for visualization of the droplet ejection and measure the Ejected droplet volume and velocity. As a result, the diameter, volume and the velocity of the ejected droplet are about $65-70{\mu}m$, 145-180 pl and 4m/sec. We also fabricate vertical and inclined 3D micro column structures using the present molten metal inkjet system. The measured geometries of the micro column structures are about height of $2,100{\mu}m$, diameter of $200{\mu}m$ and aspect ratio of 10.5 for vertical micro column and $1,400{\mu}m$ of height and $150{\mu}m$ of diameter for $65^{\circ}$-inclined micro column, respectively.

• Proceedings of the Korean Nuclear Society Conference
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• 2001.10a
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• pp.276.2-276
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• 2001

• Proceedings of the Korean Nuclear Society Conference
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• 2001.10a
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• pp.293.1-293
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• 2001

• Proceedings of the Korean Nuclear Society Conference
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• 2002.05a
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• pp.274-274
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• 2002

• Journal of Korea Foundry Society
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• v.24 no.5
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• pp.265-272
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• 2004