• Title/Summary/Keyword: Mn-ferrite

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The Effect of Mn, Cr addition on Graphitization in High Carbon Steel (고탄소강의 흑연화에 미치는 Mn, Cr의 영향)

  • Woo, Kee-Do;Kim, Sug-Won;Kim, Dae-Young;Park, Young-Koo;Ryu, Jae-Hwa
    • Journal of the Korean Society for Heat Treatment
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    • v.10 no.2
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    • pp.101-108
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    • 1997
  • In high carbon steels, the cementite phase is more unstable thermally than graphite, and it can lead to a marked deterioration in the formability. Many studies have been carried out to evaluate the effect of the fundamental elements on the graphitization of cementite in high carbon steels. In this present work, the effect of Mn, Cr addition on graphitization in Fe-0.65%C-1.0%Si steel has been investigated by means of hardness testing, optical microscopy and EPMA. The nucleation of graphite may mostly depend on the dissolution rate of cementite into ferrite and the number of the nucleation sites of graphite. The graphitization was promoted by the addition of 0.1%Mn in high carbon steel, but retarded by more addition than 0.5% of Mn. By the more addition of Cr than 0.1%, the graphitization of high carbon steel was strongly retarded. Because Mn was moderate anti-graphitizer, but Cr was stroug anti-graphitizer.

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Effects of Dislocation Distribution and Carbon Effective Diffusion on Strain Aging Behavior of a Low Carbon Dual Phase Steel (저탄소 Dual Phase강의 가공시효에 미치는 탄소유효확산 및 전위분포의 영향)

  • Yoo, S.H.;Jung, K.C.;Hong, K.H.;Park, KT.
    • Transactions of Materials Processing
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    • v.30 no.5
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    • pp.226-235
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    • 2021
  • The strain aging behavior of a low carbon dual phase steel was examined in two conditions: representing room temperature strain aging (100 ℃ × 1 hr after 7.5 % prestrain) and bake hardening process (170 ℃ × 20 min after 2 % prestrain), basing on carbon effective diffusion and dislocation distribution. The first principle calculations revealed that (Mn or Cr)-vacancy-C complexes exhibit the strongest attractive interaction compared to other complexes, therefore, act as strong trapping sites for carbon. For room temperature strain aging condition, the carbon effective diffusion distance is smaller than the dislocation distance in the high dislocation density region near ferrite/martensite interfaces as well as ferrite interior considering the carbon trapping effect of the (Mn or Cr)-vacancy-C complexes, implying ineffective Cottrell atmosphere formation. Under bake hardening condition, the carbon effective diffusion distance is larger compared to the dislocation distance in both regions. Therefore, formation of the Cottrell atmosphere is relatively easy resulting in to a relatively large increase in yield strength under bake hardening condition.

Formation of Nanocrystalline Ferrite by Planetary Ball Milling in a Low Carbon Steel (저탄소강에서 Planetary 볼밀링에 의한 나노결정 페라이트의 형성)

  • Lee, Hye Jung;Lee, Sang Woo;Oh, Myung-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.1
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    • pp.29-40
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    • 2005
  • Formation of nanocrystalline ferrite was investigated using milled powders obtained by planetary ball milling of chips, which were made by high speed mechanical cutting of a low carbon steel(0.15%C-1.1%Mn-0.01%Ti). After 4 hour milling the chips were changed to powders of $50{\mu}m$ in average size, and with increasing milling time the powders were refined to about $3{\mu}m$ for 128 hour and showed more equiaxed shapes. Nanocrystalline(nc) region appeared in the surfaces of powders milled for 1 hour, and the 4 hour milled powders were almost filled with nc region. Hardness of nc region was much higher than that of work-hardened(WH) region. With increasing milling time, ferrite and cementite in pearlite were severely deformed and lamellar spacing was decreased, and then cementites began to disappear after 4 hour milling due to dissolution into ferrite. Deformation bands formed in lightly work-hardened region showed large width and similar crystallographic orientations. Spacing of deformation bands was decreased with deformation and the layered microstructure consisting of narrow deformation bands subdivided into variously oriented small grains was formed by more deformation, and eventually this structure seemed to be evolved to the nc structure by further deformation. It is also conjectured the growth of nc ferrite grains occurred through the coalescence of nanocrystalline ferrites rather than the nucleation and growth of recrystallized grains.

Stepwise Production of Syngas and Hydrogen from Methane on Ferrite Based Media Added with YSZ (YSZ 첨가 페라이트 매체상에서 메탄으로부터 합성 가스 및 수소의 단계적 생산)

  • Je, Han-Sol;Cha, Kwang-Seo;Kim, Hong-Soon;Lee, Young-Seak;Park, Chu-Sik;Kim, Young-Ho
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.1
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    • pp.50-57
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    • 2010
  • Stepwise production of syn-gas and hydrogen from methane on ferrite based media added with yttria-stabilized zirconia (YSZ) was carried out using a fixed bed infrared reactor. In this study, all M-ferrite (M=Co, Cu, Mn and Ni) media were prepared by co-precipitation method, and there the YSZ was added as a binder to improve thermal stability, reactivity, and resistance against carbon deposition. Most of the ferrite media containing YSZ showed the good redox property for temperature programmed reduction/oxidation (TPR/O) tests. Notably, the Cu-substituted ferrite medium with YSZ showed the great resistance against carbon deposition as well as the good reactivity for the stepwise production of syngas and hydrogen. Furthermore, it also showed the good durability without significant deactivation during five repeated cyclic tests.

High Temperature Precipitation Behavior of High-Nitrogen Duplex Stainless Steel (고질소 2상 스테인리스강의 고온 석출거동)

  • Bae, Jong-In;Kim, Sung-Tae;Lee, Tae-Ho;Ha, Heon-Young;Kim, Sung-Joon;Park, Yong-Ho
    • Korean Journal of Metals and Materials
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    • v.49 no.2
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    • pp.93-103
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    • 2011
  • Precipitation behavior of high-nitrogen duplex Fe-24Cr-7Mn-4Ni-4Mo-0.43N stainless steel aged at $850^{\circ}C$ was investigated using scanning transmission electron microscopy. Based on the analyses of selected area diffraction patterns, four kinds of precipitates (intermetallic sigma (${\sigma}$) and chi (${\chi}$), $Cr_2N$ and secondary austenite) were identified. At the ferrite/austenite phase boundary, the ${\sigma}$ phase and secondary austenite were formed via ${\alpha}{\rightarrow}{\gamma}+{\sigma}$ eutectoid reaction. The precipitation of $Cr_2N$ occurred at the austenite grain boundary as well as the interior of the ferrite. The intermetallic ${\chi}$ phase also formed within the ferrite and showed a cube-cube orientation relationship with the ferrite. Further aging produced a lamellar structure composed of $Cr_2N$ and austenite along the ferrite/austenite boundary and enhanced the precipitation of the ${\chi}$ phase. The crystallographic features of the precipitates were also examined in terms of the orientation relationship with the austenite or ferrite matrix.

Mechanical Property of Ultra Fine Grained Steel Weld by Hybrid Welding (하이브리드 용접에 의한 세립강 용접부의 기계적 성질에 관한 연구)

  • Dong, H.W.;Ahn, Y.S.
    • Journal of Power System Engineering
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    • v.15 no.1
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    • pp.45-50
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    • 2011
  • The effect of Mn and Ti contents in filler wire on the microstructure and mechanical property of weld metal has been investigated after hybrid welding with ultra fine grained (UFG) steel. The microstructure and distribution of alloy compositions at the top region of weld zone were quite different with those at the bottom region after hybrid welding. The bottom region of weld zone contained higher Mn and Ti contents, and consequently the hardness of bottom region was higher than that of top region. With the increase of Mn and Ti contents in filler wire, the volume percent of acicular ferrite in weld metal decreased, and the weld zone showed higher hardness and better impact property.

Effects of Tempering Condition on the Microstructure and Mechanical Properties of 30MnB5 Hot-Stamping steel (핫스탬핑용 30MnB5강의 템퍼링 조건에 따른 미세조직 및 기계적 물성 연구)

  • Jeong, Junyeong;Park, Sang-Cheon;Shin, Ga-Young;Lee, Chang Wook;Kim, Tae-Jeong;Choi, Min-Su
    • Korean Journal of Metals and Materials
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    • v.56 no.11
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    • pp.787-795
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    • 2018
  • The effects of tempering condition on the microstructure and mechanical properties of 30MnB5 hot stamping steel were investigated in this study. Before the tempering, hot-stamped 30MnB5 steel was composed of only ${\alpha}^{\prime}$-martensite microstructure without precipitates. After the tempering at $180^{\circ}C$ for 120 min, nano-sized ${\varepsilon}$-carbides were precipitated in the ${\alpha}^{\prime}$-martensite laths. After tempering at $250^{\circ}C$ for 60 min, cementite was precipitated along the ${\alpha}^{\prime}$-martensite lath boundaries. The cementite was also observed in the specimens tempered at $350^{\circ}C$ for 30 min and $450^{\circ}C$ for 6 min, respectively. The globular ${\alpha}$-ferrite appeared at $350^{\circ}C-30min$ tempering, and the volume fraction of ${\alpha}$-ferrite increased when the tempering temperature was increased. The yield strength increased after tempering, and it reached a peak with the tempering condition of $180^{\circ}C-120min$, due to the nano-sized precipitates in the ${\alpha}^{\prime}$-martensite lath. After the tempering, the steel's ultimate tensile strength (UTS) was decreased due to the reduction in dislocation density and C segregation to lath boundaries. The highest elongation was observed at the $180^{\circ}C-120min$ tempering condition, due to the reduction of residual stress, and the lack of precipitates along the lath boundaries. The $180^{\circ}C-120min$ tempering condition was considered to have outstanding crash performance, according to toughness and anti-intrusion calculation results. In drop tower crash tests, the 30MnB5 door impact beam tempered at $180^{\circ}C$ for 120 min showed better crash performance compared to a 22MnB5 door impact beam.

Study on the Power Loss of High Frequency Mn-Zn ferrites (고주파 Mn-Zn ferrites 전력손실에 대한 고찰)

  • 서정주
    • Resources Recycling
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    • v.11 no.5
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    • pp.34-38
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    • 2002
  • To minimize the size of transformer volume, the operating frequency of ferrites cores increasing. The power loss of Mn-Zn ferrites comprises hysteresis loss, eddy current loss and residual loss. In the range more then 500 KHz, the total power loss is mainly due to the residual loss. The power loss increase with the frequency 3rd power. To minimize residual loss as well as eddy current loss, the microstructure should have small grain and high density, It should be noted that as the product of resonance frequency and static permeability increase, the power loss decrease at high frequency region.

Study on the preparation of low loss Mn-Zn-Fe ferrite (저손실 Mn-Zn-Fe 페라이트의 제조에 관한 연구)

  • 문현욱;서강수;최희태;신용진
    • Electrical & Electronic Materials
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    • v.3 no.3
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    • pp.205-214
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    • 1990
  • 본 논문은 저손실 Mn-Zn-Fe 페라이트 제조에 관하여 연구한 것이다. Mn-Zn-Fe 페라이트는 16mol% Xno, 31mol% MnO 및 53mol% Fe$_{2}$O$_{3}$로 조성하였으며 0.1wt% $Na_{2}$SiO$_{3}$ 0.05wt% $Na_{2}$SiO$_{3}$ 0.1%wt% CaO 0.05% SiO$_{2}$ 및 0.05wt% SiO$_{2}$ 및 0.05wt% $Na_{2}$SiO$_{3}$ 0.1% CaO 0.05wt% $Al_{2}$O$_{3}$를 미량 첨가하였다. 그리고 하소와 분쇄과정을 거친 분말은 충진성을 높이기 위하여 과립화하였다. 소결 1250, 1300 및 1350.deg.C에서 이루어졌고, 평형 산소분압은 소오킹 시 PO$_{2}$는 6%부터 시작하여 점차 감소시켰으며 900.deg.C에서 순수한 질소 분위기로 냉각시켰다. 초투자율, 손실계수 및 고유저항 등의 자기적인 특성은 1300.deg.C에서 소결했을 경우의 것이 가장 우수하였다. 즉, 초투자율은 2*$10^{3}$~$10^{3}$의 높은 값을 얻을 수 있었으며 tan.delta./.mu.i값은 100KHz~ 400KHz의 고파수대에서 9*10$_{-6}$~21*10$_{-6}$이었으며 고유저항 값은 485~680 .OMEGA.-cm의 높은 값을 나타내어 중간주파수대의 자심재료에 적합한 페라이트임을 확인하였다.

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Effect of Ni and Mo on Mechanical Properties of Submerged Arc Welds with Flexible Glasswool Backing (FGB SAW 용접부 물성에 미치는 Ni과 Mo의 영향에 관한 연구)

  • Jee, C.H.;Choi, J.T.;Kim, D.J.
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.55-55
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    • 2009
  • FGB(Flexible Glasswool Backing) Submerged Arc Welding has been one of the main welding processes for one side butt welding in shipbuilding industries, which can efficiently improve the welding productivity by the addition of a supplementary filler metal into the molten weld pool. As recent ships have become larger in size, the application of high tensile and higher grade of steels has been continuously increased. Single pass FGB SA welding process accompanies such a high heat input when welding thick plates that the mechanical properties of weld metal can be dramatically degraded. This study has been performed in order to obtain high toughness and tensile properties of high heat input FGB SA welds, and to evaluate the effect of alloy elements on their mechanical properties. To complete welding 25mm-thick EH36 grade steel plate by single pass, 1.2mm diameter and 1.0mm long cut wires has been distributed in the groove before welding, and three different test coupons have been made using C-1.5%Mn, C-1.8%Mn-0.5%Mo, and C-1.4%Mn-1.7%Ni cut wires to investigate the influence of nickel(Ni) and molybdenum(Mo) on the mechanical properties of welds. Test results showed that the addition of Ni and Mo effectively promotes the formation of Acicular Ferrite(AF), while significantly reducing the amount of Grain Boundary Ferrite(GBF) in weld metal microstructures, which resulted in a beneficial effect on low temperature impact toughness and strength.

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