• Title/Summary/Keyword: Microwave heat

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The Study for the Crystallization Behavior of Conventionally Heated and Microwave Heat-treated Inorganic Polymers (재래식 열과 마이크로파 에너지에 의해 열처리된 무기고분자의 결정화 거동에 관한 연구)

  • 박성수;차무경;류봉기;신학기;박희찬
    • Journal of the Korean Ceramic Society
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    • v.34 no.9
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    • pp.935-940
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    • 1997
  • This study investigated the crystallization behavior in PbO-ZnO-B2O3-TiO2 system sealing glass, inorganic polymer heat-treated by conventional heat and microwave energy. After determining heat-treated temperature for crystallization and characteristic points by DTA analysis, samples were heat-treated in a classical electric furnace and a home-style microwave oven (LG Electronic Co., 2.45 GHz, 700 W). A microwave heat-treated sample had the growth of PbTiO3 crystal at 45$0^{\circ}C$, 2$0^{\circ}C$ lower than that of a conventionally heat-treated sample. Also, it had crystallinity about 20% higher than the conventionally heat-treated sample. At 49$0^{\circ}C$, the size of PbTiO3 crystal in the conventionally heat-treated sample was larger than that in the microwave heat-treated sample due to longer heat-treated time.

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Microwave Heat Dyeing of Polyester Fabric

  • Kim, Sam-Soo;Lee, Su-Gyung m;Ghim, Han-Do;Kim, Joon-Ho;Lyoo, Won-Seok
    • Fibers and Polymers
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    • v.4 no.4
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    • pp.204-209
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    • 2003
  • The effect of padding solution on the microwave heat dyeing of polyester fabric was studied extensively. Polyester fabrics were impregnated in aqueous urea solution and aqueous sodium chloride solution for 10 min and then dyed for 7 min by microwave apparatus (2450 MHz, 700 W) under optimum conditions which provide good exhaustion. Aqueous solutions of urea and sodium chloride showed more effective than water as a padding solution for microwave heat dyeing. The type of solvent added in padding media and its concentration significantly affects the K/S values of dyed polyester fabric. Added solvents such as n-hexane, acetone, and dimethyl formamide were also more effective than 100 % water as padding media for the microwave heat dyeing. It is supposed that the effect of used solvents on dyeing property of polyester fabrics depends on the solubility parameter difference between solvent and polyester fabric.

Sludge Drying Method Using Microwave Drying Device and Heat Transfer Medium Oil (마이크로웨이브와 열전매체유를 이용한 슬러지 건조방법)

  • Kim, Yong-Ryul;Son, Min-Il
    • Journal of the Korean Applied Science and Technology
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    • v.28 no.3
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    • pp.367-373
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    • 2011
  • This research is a basic researching process for producing solid fuel that mixing paper sludge and Heat Transfer Medium Oil. Under the presence of Heat Transfer Medium Oil, paper sludge is heated and dried with home appliance microwave for comparing drying efficiency and energy efficiency of different types of drying method. As a result, Heat Transfer Medium Oil and paper mixing case of drying method, OMD, is the most efficient way to shorten the time for evaporating moisture in the paper sludge. In addition, heat transfer effect and density is increased with adding Heat Transfer Medium Oil by microwave. Future more, OMD's energy cost for evaporating whole moisture is 78% cheaper than MD. Also, OMD process shows the best energy efficiency with comparing other process. Evaporation rate of paper sludge evaporation process with microwave is 11.66% increased by adding Heat Transfer Medium Oil 150g. Preheating Heat Transfer Medium Oil or improving different ways injecting Heat Transfer Medium Oil is a good way to increase a rate of initiative moisture evaporation process.

A Study on the Characteristics of Heat Energy Distribution of Fire-Proof Clay with Microwave Heating Drying (MICROWAVE 가열 건조에 의한 내화 점토의 열에너지 분포 특성 연구)

  • Lee, S.J.;Kim, Y.J.
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.752-757
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    • 2001
  • The characteristics of heat energy distribution on the fire-proof clay with microwave heating drying are numerically investigated using finite element method. The modelled regular hexahedron chamber$(50cm\times50cm\times50cm)$ filled with air consists of vertical heat source and sink walls, a fire-proof clay model, and adiabatic plates on the top and bottom walls. With different geometrical aspect ratios of the fire-proof clay model, the heat energy distribution is throughly investigated. The model gave a good prediction of the microwave heating characteristics of fire-proof clay. The optimal shape of the fire-proof clay for given chamber geometry and microwave power is analyzed.

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Analysis of Energy Consumption for Microwave Drying in PC Pellet (PC 펠렛의 마이크로웨이브 건조를 위한 에너지 효율 분석)

  • Lee, Hyun Min;Kim, Jae Kyung;Jeon, Euy Sik
    • Journal of the Semiconductor & Display Technology
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    • v.20 no.4
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    • pp.44-48
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    • 2021
  • Semiconductor inspection equipment makes components using materials with insulating properties for functional inspection including current and voltage of semiconductor parts. A representative insulating material is plastic, and plastic is made of a component through an injection process using plastic pellet. When plastic pellets contain excessive moisture, problems such as performance degradation and product surface defects occur. To prevent this, pre-drying is essential, and the heat convective type is the most applied. However, the heat convective type has a problem of low consumption efficiency and a long drying time. Recently, many studies have been conducted on a drying method using microwaves due to high energy efficiency. In this paper, drying was performed using a microwave for drying PC pellets. Energy consumption and drying efficiency analyzed by set up an experimental apparatus of heat convective, microwave, and hybrid(heat convective + microwave) types. It was confirmed that energy consumption and drying efficiency were high when drying using microwaves, and it was confirmed that the hybrid method improved drying performance compared to the heat convective method. It is expected that the research results of this paper can be used as basic data for drying plastic pellets using microwave.

Study on the Detoxification of Asbestos-Containing Wastes (ACW) Using SiC Plate (SiC 플레이트를 이용한 석면 함유 폐기물의 무해화 연구)

  • Hong, Myung Hwan;Choi, Hyeok Mok;Joo, So Young;Lee, Chan Gi;Yoon, Jin-Ho
    • Resources Recycling
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    • v.29 no.1
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    • pp.35-42
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    • 2020
  • Even asbestos-containing waste (ACW) are highly harmful to humans, it continues being produced due to the massive disposal of asbestos-containing products. A development of asbestos detoxification and recycling technologies is required. Heat treatment using microwave is the most efficient method for ACW detoxification. However, microwave heat treatment method has the limitation that asbestos does not absorb microwave at room temperature. That is why, in this study, ACW was detoxified by microwave heat treatment adding the ACW between SiC plates, which are inorganic heating elements that absorb microwaves at room temperature. In order to improove the heat transfer, ACW was crushed and pulverized and then heated using microwave. Microwave heat treatment temperature and time variables were adjusted to investigate the detoxification properties according to heat treatment conditions. After heat treatment, treated ACW was analyzed for detoxification properties through crystal structure and microstructure analysis using X-ray diffraction (XRD) and scanning electron microscopy (SEM). Microwave heat treatment method using SiC plate can be heated up to the target temperature within a short time. Finally, complete asbestos detoxification was confirmed from the crystal structure and the microstructure when the microwave heat treatment was performed at 1,200℃ for at over 60 minutes and at 1,300℃ for at over 10 minutes.

A Study on the Characteristics of Heat transfer of Fire Clay with Microwave Heating (MICROWAVE 가열에 의한 내화 점토의 열전달 특성 연구)

  • Lee, S.J.;Kim, Y.J.;Kim, C.J.;Sung, K.
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.202-206
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    • 2001
  • The characteristics of heat transfer on the fire clay with microwave heating are numerically investigated using finite element method. The modelled regular hexahedron chamber($50cm{\times}50cm{\times}50cm$) filled with air consists of vertical heat source and sink walls, a fire clay model, and adiabatic plates at the top and bottom walls. With different geometrical aspect ratios of the fire clay model, the heat energy distribution is throughly investigated. The optimal shape of the fire clay for given chamber geometry and microwave power is analyzed.

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Influence of Heat-treatment Temperature on Microwave Absorbing Properities of Ni-Zn Ferrite (Zi-Zn Ferrite의 전파흡수특성에 미치는 열처리온도의 영향)

  • 조성백;권경일;최경구;김성수;김재묵
    • Journal of the Korean Ceramic Society
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    • v.29 no.3
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    • pp.177-182
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    • 1992
  • The effect of heat-treatment temperature on the microwave absorbing properties was investigated in Ni0.8Zn0.2Fe2O4 specimens. The composite specimens were prepared by modling and curing the mixture of prereacted ferrite powder and silicone rubber. The measurement of complex permeability and permittivity was made by the reflection/transmission method. The most sensitive material constants with heat-treatment temperature is the imaginary (loss) component of permeability. The higher the heat-treatment temperature, the greater the magnetic loss. The composite specimens with high magnetic loss exhibited superior microwave absorbing properties. The quantitative estimation of microwave absorbing properties were made by plotting the observed material constants on the calculated solution map of impedance-matching.

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Microwave heating of carbon-based solid materials

  • Kim, Teawon;Lee, Jaegeun;Lee, Kun-Hong
    • Carbon letters
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    • v.15 no.1
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    • pp.15-24
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    • 2014
  • As a part of the electromagnetic spectrum, microwaves heat materials fast and efficiently via direct energy transfer, while conventional heating methods rely on conduction and convection. To date, the use of microwave heating in the research of carbon-based materials has been mainly limited to liquid solutions. However, more rapid and efficient heating is possible in electron-rich solid materials, because the target materials absorb the energy of microwaves effectively and exclusively. Carbon-based solid materials are suitable for microwave-heating due to the delocalized pi electrons from sp2-hybridized carbon networks. In this perspective review, research on the microwave heating of carbon-based solid materials is extensively investigated. This review includes basic theories of microwave heating, and applications in carbon nanotubes, graphite and other carbon-based materials. Finally, priority issues are discussed for the advanced use of microwave heating, which have been poorly understood so far: heating mechanism, temperature control, and penetration depth.

Effect of Heat Pretreatment on the Functional Constituents of Rice Germ

  • Kwon, Yun-Ju;Lee, Ki-Teak;Yun, Tae-Moon;Choi, Sang-Won
    • Preventive Nutrition and Food Science
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    • v.9 no.4
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    • pp.330-335
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    • 2004
  • Changes in functional constituents of rice germ prepared using three different heat pretreatments: roasting, steaming and microwave heating, were determined and compared with those of non-treated rice germ. The yield of rice germ oil increased generally and then decreased with increasing time for all three heat pretreatments, although the yields of rice germ oil varied among the three heat pretreatments. There were no major differences in fatty acid compositions among the rice germ oils subjected to the three different heat pretreatments. Levels of $\alpha$-tocopherol in rice germ oil increased up to about 1.5 times at 3 min of roasting and microwave heating, compared to control, and then decreased with increasing treatment time, but $\alpha$­tocopherol concentrations in rice germ oil gradually decreased with increasing steaming time. The contents of three phytosterols ($\beta$-sitosterol, stigmasterol and ergosterol) decreased progressively with increases in roasting and steaming time, while concentrations of the three phytosterols increased up to - 15$\%$ with 3 min of microwave process as compared to control, and then decreased thereafter. Levels of $\gamma$-oryzanol in rice germ oil decreased gradually with increasing time during all three different heat pretreatments. However, levels of $\gamma$ -aminobutyric acid (GABA) in rice germ decreased gradually with increasing roasting time, while those of GABA increased greatly up to about 2 times after 10 min of steaming process, and then decreased slowly thereafter. During microwave heating, the contents of GABA increased at 3 min of treatment time and then decreased. These results suggest that microwave heating may be the most suitable processing method to preserve functional constituents in rice germ.