• Title/Summary/Keyword: Micro-Vibration

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Life Analysis and Reliability Prediction of Micro-Switches based on Life Prediction Method (수명예측 방법에 따른 마이크로스위치의 수명분석 및 신뢰도 예측)

  • Ji, Jung-Geon;Shin, Kun-Young;Lee, Duk-Gyu;Lee, Hi Sung
    • Journal of the Korean Society of Systems Engineering
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    • v.7 no.1
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    • pp.57-69
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    • 2011
  • Reliability means that a product maintains its initial quality and performance at certain period of time(time, distance, cycle etc) under given condition without failure. Given conditions include both environmental condition and operating condition. Environmental condition means common natural environment such as temperature, humidity, vibration, and working condition means artificial environment such as voltage, current load, install place, hours of use, which occurs during using the product. In the field of railway vehicles, although components of railway vehicles with reliability are the trend of mandatory as persisting period of railway vehicles is extended, using components of railway vehicles is insufficient for the practical reliability assessment. but the meaning of the first railway operating agency to acquire the parts in the field, the data suggest the reliability of products if you can and can show the reliability of modular units and modular units can provide the reliability of if you can present reliability of the entire system is thought to be here In this study, lifespan of micro-switch for master controller is analyzed and prediction is performed based on its field data considering the special circumstances of railway vehicles operating agency, such as a large number of trains operates on the same line.

Development of eco-friendly and lightweight insulation panels for offshore plant

  • Jung, Jae-Deok;Hong, Suk-Yoon;Song, Jee-Hun;Kwon, Hyun-Wung;Joo, Won-Ho;Kim, Sung-Hoon
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.8 no.6
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    • pp.554-562
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    • 2016
  • Recently, regulations pertaining to the noise and vibration environment of offshore plants have been strengthened. For example, the NORSOK standards have been applied, which are very strict regulations that are comparable to those applied to passenger ships. Furthermore, the use of porous materials, such as those used in most of the current insulating panels, has been forbidden. Therefore, honeycomb-backed Micro-Perforated Plates (MPPs) are now regarded as next-generation absorber materials. This paper reports the results of parametric studies that were performed using numerical methods to determine the effect of the thickness on the performance of a honeycomb panel and the effect of the perforation ratio on the MPP performance. The numerical results were verified through experiments. Finally, we propose a combined honeycomb/MPP panel where the MPP is placed between upper and lower honeycomb panels and one end surface is also replaced with an MPP.

Study on Empirical Gear Profile Micro-modifications for Gear Transmission (기어미션용 실증적 기어치형수정에 관한 연구)

  • Zhang, Qi;Wang, Jiu-Gen;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.54-62
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    • 2017
  • When gears mesh, shock and noise are produced as results of tooth error and tooth deformation under load. Transmission error (TE) is the most important cause of gear noise and vibration because TEs affect the changes of the force and the speed of gears. Gear tooth modification research plays a positive role in reducing TE and improving the design level and transmission performance of transmission systems. In high-precision manufacturing gear, gear tooth modification is also commonly used to reduce noise in practical applications. In order to study the accuracy of gear transmission, some empirical gear profile micro-modifications are introduced, and a helical gear pair is modeled and analyzed in RomaxDesigner software to investigate the utility of these modification methods. Some of these will be selected as experimental proposals for gear pairs, and these manufactured gears will be tested and compared in a semi-anechoic room later. The final purpose of this study is to find reasonable and convenient empirical formulae to facilitate improved gear production.

Development of Continuous and Scalable Nanomanufacturing Technologies Inspired by Traditional Machining Protocols Such as Rolling, Pullout, and Forging (롤압연, 압출, 단조 등 전통 기계가공법의 모사 응용을 통한 다양한 나노패턴의 대면적 연속생산 기술 구현)

  • Ok, Jong G.;Kwak, Moon Kyu;Guo, L. Jay
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.2
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    • pp.198-202
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    • 2015
  • We present a series of simple but novel nanopatterning methodologies inspired by traditional mechanical machining processes involving rolling, pullout, and forging. First, we introduce roll-to-roll nanopatterning, which adapts conventional rolling for continuous nanopatterning. Then, nano-inscribing and nano-channel lithography are demonstrated, whereby seamless nanogratings can be continuously pulled out, as in a pullout process. Finally, we discuss vibrational indentation micro- and nanopatterning. Similarly to the forging/indentation process, this technique employs high-frequency vertical vibration to indent periodic micro/nanogratings onto a horizontally fed substrate. We discuss the basic principles of each process, along with its advantages, disadvantages, and potential applications. Adopting mature and reliable traditional technologies for small-scale machining may allow continuous nanopatterning techniques to cope with scalable and low-cost nanomanufacturing in a more productive and trustworthy way.

An Experimental Study on Shape Oscillation Mode of a Pendant Droplet by an Acoustic Wave (음향 가진을 이용한 매달려 있는 액적의 형상 진동 모드에 관한 실험적 연구)

  • Kang Byung-Ha;Moon Jong-Hoon;Kim Ho-Young
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.6 s.249
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    • pp.523-530
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    • 2006
  • One of the fascinating prospects is the possibility of new hydrodynamics technology on micro-scale system since oscillations of micro-droplets are of practical and scientific importance. It has been widely conceived that the lowest oscillation mode of a pendant droplet is the longitudinal vibration, i.e. periodic elongation and contraction along the longitudinal direction. Nonlinear and forced oscillations of supported viscous droplet were focused in the present study. The droplet has a free contact line with solid plate and inviscid fluid. Natural frequencies of a pendant droplet have been investigated experimentally by imposing the acoustic wave while the frequency is being increased at a fixed amplitude. It is found that a pendant droplet shows the resonant behaviors at each mode similar to the theoretical analysis. The rotation of the droplet about the longitudinal axis is the oscillation mode of the lowest resonance frequency. This rotational mode can be invoked by periodic acoustic forcing and is analogous to the pendulum rotation. It is also found that the natural frequency of a pendant droplet is independent of the drop density and surface tension but inversely proportional to the square root of the droplet size.

Theoretical Estimation of Machined Surface Profile by Tool Alignment Errors in Ball-End Milling (볼 엔드밀링에서의 공구 정렬 오차에 의한 가공면의 이론적인 평가)

  • Shin Y.J.;Park K.T.;Lee J.H.;Kang B.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.627-628
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    • 2006
  • High speed milling process is emerging as an important fabrication process benefits include the ability to fabricate micro and meso-scale parts out of a greater range of materials and with more varied geometry. It also enables the creation of micro and meso-scale molds for injection molding. Factors affecting surface roughness have not been studied in depth for this process. A series of experiments has been conducted in order to begin to characterize the factors affecting surface roughness and determine the range of attainable surface roughness values for the high speed milling process. It has previously been shown that run-out creates a greater problem for the dimensional accuracy of pans created by high speed milling process. And run-out also has a more significant effect on the surface quality of milled parts. The surface roughness traces reveal large peak to valley variations. This run-out is generated by spindle dynamics and tool geometry. In order to investigate the relationship between tool alignment errors and surface roughness the scallop generating mechanism in the ball-end milling with tool alignement errors has been studied and simulated. The results indicate that tool alignment errors have no significant effects ell the dimension of scallops in for flat planes.

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On the control of vibratory MEMS gyroscopes

  • Choura, S.;Aouni, N.;El-Borgi, S.
    • Smart Structures and Systems
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    • v.6 no.7
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    • pp.793-810
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    • 2010
  • This paper addresses the control issue of vibratory MEMS-based gyroscopes. This study considers a gyroscope that can be modeled by an inner mass attached to an outer mass by four springs and four dampers. The outer mass itself is attached to the rotating frame by an equal number of springs and dampers. In order to measure the angular rate of the rotating frame, a driving force is applied to the inner mass and the Coriolis force is sensed along the y-direction associated with the outer mass. Due to micro-fabrication imperfections, including anisoelasticity and damping effects, both gyroscopes do not allow accurate measurements, and therefore, it becomes necessary to devise feedback controllers to reduce the effects of such imperfections. Given an ideal gyroscope that meets certain performance specifications, a feedback control strategy is synthesized to reduce the error dynamics between the actual and ideal gyroscopes. For a dual-mass gyroscope, it is demonstrated that the error dynamics are remarkably decreased with the application of four actuators applied to both masses in the x and y directions. It is also shown that it is possible to reduce the error dynamics with only two actuators applied to the outer mass only. Simulation results are presented to prove the efficiency of the proposed control design.

The Control of a flexible Robotic Finger Driven by PZT (압전소자로 구동되는 유연성 로봇 핑거의 제어)

  • 류재춘;박종국
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 1998.10a
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    • pp.568-576
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    • 1998
  • In this thesis discuss with a flexible robotic finger design and controller which is used for the micro flexible robotic finger. So, miniaturization, precision, controller for the control of grasping force and actuator were needed. And, even if we develop a new actuator and controller, in order to use on real system, we must considerate of a many side problem. In a force control of micro flexible finger for grasping an object, the fingertip's vibration was more important task of accuracy control. And, controller were adopt the PD/PI mixed type fuzzy controller. The controller were consist of two part, one is a PD type fuzzy controller for increase the rising time response, the other is a PI type fuzzy controller for decrease of steady-state error. Especially, in a PD type fuzzy controller, we used only seven rules. And, for a PI controller, we adopt a reset factor for the control of input values. so, we have overcome the exceed of controller's input range. For the estimate of ontroller's utility and usefulness, we have experiment and computer simulation of three cases. First, we consider of unit force grasping control for a task object, which is 0.03N. Second, bounding grasping force control which is add to a sinusoidal force on the unit force. At this cases the task force is (0.03+0.01 sin wt N). And consider of following of rectangular forces.

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Direct strength measurement of Timoshenko-beam model: Vibration analysis of double walled carbon nanotubes

  • Ghandourah, Emad;Hussain, Muzamal;Thobiani, Faisal Al;Hefni, Mohammed;Alghamdi, Sami
    • Structural Engineering and Mechanics
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    • v.84 no.1
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    • pp.77-83
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    • 2022
  • In the last ten years, many researchers have studied the vibrations of carbon nanotubes using different beam theories. The nano- and micro-scale systems have wavy shape and there is a demand for a powerful tool to mathematically model waviness of those systems. In accordance with the above mentioned lack for the modeling of the waviness of the curved tiny structure, a novel approach is employed by implementing the Timoshenko-beam model. Owing to the small size of the micro beam, these structures are very appropriate for designing small instruments. The vibrations of double walled carbon nanotubes (DWCNTs) are developed using the Timoshenko-beam model in conjunction with the wave propagation approach under support conditions to calculate the fundamental frequencies of DWCNTs. The frequency influence is observed with different parameters. Vibrations of the double walled carbon nanotubes are investigated in order to find their vibrational modes with frequencies. The aspect ratios and half axial wave mode with small length are investigated. It is calculated that these frequencies and ratios are dependent upon the length scale and aspect ratio.

A Novel Cooling Method by Acoustic Streaming Induced by Ultrasonic Resonator (초음파 진동자에 의해 유도된 음향유동을 이용한 첨단 냉각법)

  • 노병국;이동렬
    • The Journal of the Acoustical Society of Korea
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    • v.22 no.3
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    • pp.217-223
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    • 2003
  • A novel cooling method induced by acoustic streaming generated by ultrasonic vibration at 30㎑ is presented. Ultrasonic vibration is obtained by piezoelectric devices and the maximum vibration amplitude of 50 m is achieved by including a horn, mechanical vibration amplifier in the system and making the complete system resonate. To investigate the enhancement of heat transfer capability of acoustic streaming, the temperature variations of heat source and air in the vicinity of heat source are measured in real-time. It is observed that acoustic streaming is instantly induced by ultrasonic vibration, resulting in the significant temperature drop due to the bulk air flow caused by acoustic streaming. In addition, it is observed that the cooling effect on the heat source is maximized when the gap between the ultrasonic vibrator and heat source coincides with the multiples of half-wavelength of the ultrasonic wave. This fact results from the resonance of the sound wave. The theoretical analysis of the dependence on the gap is also accomplished and verified by experiment. The advantage of the proposed cooling method by acoustic streaming is noise-free due to the ultrasonic vibration and maintenance-free because of the absence of moving parts. Moreover. This cooling method can be utilized to the nano and micro-electro mechanical systems, where the fan-based conventional cooling method can not be employed.