• Title/Summary/Keyword: Micro Etching

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Matching Improvement of RF Matcher for Plasma Etcher (식각장비의 RF 정합모듈 성능 개선)

  • Sul, Yong-Tae;Lee, Eui-Yong;Kwon, Hyuk-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.2
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    • pp.327-332
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    • 2008
  • New RF matcher module has been proposed in this paper for improvement of RF matcher in plasma etcher system using in semiconductor and display panel manufacturing process. New designed warm gear was used instead of bevel gear in new driving module, and control system was re-arranged with one-chip micro-process technique. The matching performance of new match module was improved in various process condition with reduction of backlash and matching time, and flexible motion of motor compared commercial match module. However this new type RF match module will improve the productivity in etching process of the mass production line.

Injection molding and structure analysis for design of glass insert injection mold (유리인서트 사출금형 설계를 위한 사출성형 및 구조해석)

  • Moon, Young-Bae;Go, Bo-Sun;Jeong, Yeong-Deug
    • Design & Manufacturing
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    • v.2 no.3
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    • pp.6-9
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    • 2008
  • This paper describes the process of structure analysis and injection molding analysis to manufacture the forming injection dies for huge glass insert. Factors such as filling time, filling pressure, material temperature, shrinkage, warpage were investigated by using the analysis software, Moldflow. Runner system and cavity structure were designed and manufactured through the results of deformation analysis data for glass insert. Filling time and filling pressure were analyzed in 3.756sec and 43.37MPa.

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Characterization of the mechanical and micro-fracture properties of material for ME the resonance frequency (공진주파수 분석을 통한 MEMS용 Si 소재의 기계적 물성 및 미세파손 분석 기법)

  • Kim, Jae-Sug;Lee, Se-Ho;Kwon, Dong-Il
    • Proceedings of the KIEE Conference
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    • 2000.11c
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    • pp.575-577
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    • 2000
  • (100) single crystal Si은 좋은 anisotropy etching 성질과 기계적 강도를 가지고 있어 MEMS 구조용 소재로 사용되고 있다. (100) Si의 신뢰성 평가를 위하여 필요한 탄성계수를 측정하고 반복동작에 의한 응력에 의한 파손특성을 평가하기 위하여 micromachining을 통해 resonator를 제작하였다. Resonator의 공진주파수를 분석함으로써 탄성계수를 추하고자 하였으며 반복응력에 대한 파괴특성을 평가하기 위하여 공진 상태에서 파괴가 일어날 때까지의 사이를 수를 측정함으로써 반복음력에 대한 Si의 피로특성을 평가하고자 하였다. 실험 결과 (100) Si의 <110> 방향으로의 탄성 개수를 측정할 수 있었으며 Si의 미세파손의 응력에 대한 의존성을 평가할 수 있었다. 평가결과 Si의 미세파손 메커니즘은 억제된 균열의 진전에 의한 subcritical crack에 의한 피로파괴 현상보다는 과도한 스트레스에 의한 순간적인 균열전파에 의해 지배됨을 관찰할 수 있었다.

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A Study on the Pressure Loss Characteristics of Micro-Channel PCHE (마이크로 채널 PCHE의 압력손실 특성에 관한 연구)

  • Kim, Jin-Hyuck;Baek, Seung-Whan;Jeong, Sang-Kwon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.11
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    • pp.751-759
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    • 2010
  • A newly developed type PCHE(Printed Circuit Heat Exchanger), which has a longitudinal corrugation flow channel, was fabricated using etching and diffusion bonding to evaluate its hydraulic performance. The pressure drop characteristics obtained from the experimental results are presented and the local friction factors associated with different hydraulic diameters and inclination angles are discussed. The results of a three-dimensional numerical simulation are presented, conducted using commercial CFD(Computational Fluid Dynamics) software at lower Reynolds number range. The numerical results were validated by experimental data obtained from helium gas experimental apparatus. The results of CFD prediction show fairly good agreement with the experimental data.

Effect of Contact Conditions on the Micro-adhesion Characteristics using SPM (SPM을 이용한 접촉조건 변화에 따른 미소응착 특성 연구)

  • 윤의성;박지현;양승호;공호성
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.18-22
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    • 2000
  • An experimental study was carried out to investigate the effect of nano-contact condition on the nano-adhesion phenomena. SPM(scanning probe microscope) tips with different radius of curvature were fabricated by a series of masking and etching processes. DLC(diamond-like carbon) and W-DLC (tungsten-incorporated diamond-like carbon) were coated on (100) silicon wafer by PACVD(plasma assisted chemical vapor deposition). Pull-off forces of Pure Si-wafer, DLC and W-DLC were measured with SPM(scanning probe microscope). Also, the same series of tests were carried out with the tips with different radius of curvature. Results showed that DLC and W-DLC showed much lower pull-off force than Si-wafer and Pull-off force increased with the tip radius.

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Effect of Etching Treatment of Tungsten Sulfide Lubricant on S trength and Life of Diamond Micro-blades (금속 황화물 윤활제의 표면 부식처리가 다이아몬드 블레이드의 기계적 특성 및 절삭 성능에 미치는 영향)

  • Kim, Song-Hui;Jang, Jae-Cheol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.05a
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    • pp.324-325
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    • 2012
  • 다이아몬드 마이크로 블레이드의 절삭 효율을 향상시키고 소결 공정 중 윤활제의 유동성과 젖음성이 다이아몬드 마이크로 블레이드의 물성에 미치는 영향을 연구하기 위해 Cu/Sn 금속 결합재에 표면을 부식시킨 $WS_2$와 부식을 시키지 않은 $WS_2$ 윤활제를 각각 동일한 체적 분율로 첨가하였다. 윤활제의 표면 개질에 따른 마이크로 블레이드 결합재의 내마모성과 굽힘 강도 시험을 행하였고, 실착 절삭 시험을 위한 마이크로 블레이드 시편을 제작하여 수명 및 효율을 평가하였다. Cu/Sn 금속 결합재 파면에서의 $WS_2$ 입자 방향 분석을 통해 표면 개질 과정을 거친 $WS_2$가 압축소결 공정 중 압축 방향에 수직하게 위치하려는 경향이 크게 나타났으며, 이는 소결체의 강도와 경도를 향상시켰다. 마이크로 블레이드의 절삭 효율 및 수명을 평가하기 위한 실착 절삭 시험 결과, 윤활제 표면 부식처리는 처리하지 않은 경우에 비하여 절삭성능은 비슷하게 관찰되었으나 결합재와의 계면 결함을 줄이므로써 블레이드의 수명을 연장시킬 수 있었다.

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MICROLEAKAGE OF RESILON: EFFECTS OF SEVERAL SELF-ETCHING PRIMER (Resilon을 이용한 근관충전 시 수종의 치면처리제에 따른 미세누출 평가)

  • O, Jong-Hyeon;Park, Se-Hee;Shin, Hye-Jin;Cho, Kyung-Mo;Kim, Jin-Woo
    • Restorative Dentistry and Endodontics
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    • v.33 no.2
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    • pp.133-140
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    • 2008
  • The purpose of this study was to compare the apical micro leakage in root canal filled with Resilon by several self-etching primers and methacrylate-based root canal sealer. Seventy single-rooted human teeth were used in this study. The canals were instrumented by a crown-down manner with Gate-Glidden drills and .04 Taper Profile to ISO #40. The teeth were randomly divided into four experimental groups of 15 teeth each according to root canal filling material and self-etching primers and two control groups (positive and negative) of 5 teeth each as follows: group 1 - gutta percha and $AH26^{(R)}$ sealer: group 2 - Resilon, $RealSeal^{TM}$ primer and $RealSeal^{TM}$ sealer: group 3-Resilon, Clearfil SE $Bond^{(R)}$ primer and $RealSeal^{TM}$ sealer group 4-Resilon, $AdheSe^{(R)}$ primer and $RealSeal^{TM}$ sealer. Apical leakage was measured by a maximum length of linear dye penetration of roots sectioned longitudinally by diamond disk. Statistical analysis was performed using the One-way ANOVA followed by Scheffe's test. There were no statistical differences in the mean apical dye penetration among the groups 2, 3 and 4 of self-etching primers. And group 1, 2 and 3 had also no statistical difference in apical dye penetration. But, there was statistical difference between group 1 and 4 (p < 0.05). The group 1 showed the least dye penetration. According to the results of this study, Resilon with self-etching primer was not sealed root canal better than gutta precha with $AH26^{(R)}$ at sealing root canals. And there was no significant difference in apical leakage among the three self-etching primers.

Flapper-nozzle Valve Fabrication Using Silicon Micromachining and Flow Characterization (실리콘 마이크로머시닝을 이용한 플래퍼-노즐 밸브의 제작 및 특성 실험)

  • Kwon, Young-Shin;Kim, Tae-Hyun;Cho, Dong-Il
    • Journal of Sensor Science and Technology
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    • v.6 no.1
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    • pp.72-80
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    • 1997
  • One of the concerns in micro fluidic valve designs is that of reverse direction leakage. This paper designs and fabricates a new fluidic valve to achieve zero leakage. The design uses flapper and nozzle elements. In the forward direction the working fluid pushes the flapper upward to allow flow. In the reverse direction, the flapper pushes against the orifice seat, and thus, no flow can be generated, unless the flapper or nozzle element breaks. The nozzle element fabrication involves fabricating an orifice by wet etching of (100) wafer, The flapper element fabrication involves $20{\mu}m$ deep patterning of the negative image of the flapper, followed by wet etching from backside. Flow experiments were conducted with DI water as the working fluid, and the results are compared to analytical predictions. The results show that the developed flapper-nozzle valve achieves a true diodic flow characteristic.

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Effect of Pore Structures of a Ti-49.5Ni (at%) Alloy on Bone Cell Adhesion (Ti-49.5Ni (at%)합금의 다공성 구조가 뼈 세포 흡착에 미치는 영향)

  • Im, Yeon-Min;Choi, Jung-Il;Khang, Dong-Woo;Nam, Tae-Hyun
    • Korean Journal of Materials Research
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    • v.22 no.2
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    • pp.66-70
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    • 2012
  • Ti-Ni alloys are widely used in numerous biomedical applications (e.g., orthodontics, cardiovascular science, orthopaedics) due to their distinctive thermomechanical and mechanical properties, such as the shape memory effect, superelasticity and low elastic modulus. In order to increase the biocompatibility of Ti-Ni alloys, many surface modification techniques, such as the sol-gel technique, plasma immersion ion implantation (PIII), laser surface melting, plasma spraying, and chemical vapor deposition, have been employed. In this study, a Ti-49.5Ni (at%) alloy was electrochemically etched in 1M $H_2SO_4$+ X (1.5, 2.0, 2.5) wt% HF electrolytes to modify the surface morphology. The morphology, element distribution, crystal structure, roughness and energy of the surface were investigated by scanning electron microscopy (SEM), energy-dispersive Xray spectrometry (EDS), X-ray diffractometry (XRD), atomic force microscopy (AFM) and contact angle analysis. Micro-sized pores were formed on the Ti-49.5Ni (at%) alloy surface by electrochemical etching with 1M $H_2SO_4$+ X (1.5, 2.0, 2.5) wt% HF. The volume fractions of the pores were increased by increasing the concentration of the HF electrolytes. Depending on the HF concentration, different pore sizes, heights, surface roughness levels, and surface energy levels were obtained. To investigate the osteoblast adhesion of the electrochemically etched Ti-49.5Ni (at%) alloy, a MTT test was performed. The degree of osteoblast adhesion was increased at a high concentration of HF-treated surface structures.

RIE/WET Texturing 구조의 다결정 태양전지의 특성평가

  • Seo, Il-Won;Son, Chan-Hui;Yun, Myeong-Su;Jo, Tae-Hun;Kim, Dong-Hae;Jo, Lee-Hyeon;No, Jun-Hyeong;Lee, Jae-Won;An, Jeong-Ho;Lee, Sang-Du;Cha, Seong-Deok;Gwon, Gi-Cheong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.08a
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    • pp.439-439
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    • 2012
  • 태양광 발전은 발전 셀의 특성상 태양광의 일사량, 태양과 셀 단면이 이루는 각도에 따라서 발전량의 차이를 가져온다. 실리콘 태양전지의 전면 texturing은 입사광의 반사율을 크게 감소시키고, 태양전지 내에서 빛의 통과길이를 증가시켜 태양전지 내의 흡수하는 빛의 양을 증가 시키는 역할을 한다. 따라서 전면 texturing은 단락전류를 증대시키는 효과를 가지고 온다. 일반적으로 texturing은 alkaline etching (WET) 공정과 reactive ion etching (RIE) 공정이 사용된다. 그리고 다결정 실리콘 태양전지의 경우에는 재료의 결정방향에 따라 식각이 되어지는 WET 공정의 경우 texturing 모양을 제어할 수 없어 효과적이지 못하는 결과를 가지고 온다. 본 연구에서는 Electroluminescence을 측정하여 RIE, WET 공정을 사용하여 만든 texturing 구조의 다결정 태양전지의 Microcrack 및 Defect, Electrode Failure, Hot spot등을 검출하였으며, ${\mu}$-PCD 측정 결과와 비교 분석하여 Micro carrier life time을 유추하여 계산하였다. 또한 반사율을 측정해본 결과 WET 공정 대비 RIE의 경우 단파장영역에서 반사율이 크게 감소하여, 상대적으로 높은 External quantum efficiency (EQE)가 측정되었다. 이는 Jsc를 증가시켜, 태양전지의 효율이 증가되는 결과를 얻을 수 있었다.

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