• Journal of the Korea Academia-Industrial cooperation Society
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• v.7 no.2
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• pp.113-119
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• 2006

Brazing is an important manufacturing process in the fabrication of Heavy Water Reactor fuel rods, in which bearing and spacer pads are joined to Zircaloy-4 cladding tubes. The physical vapor deposition(PVD) technique is currently used to deposit metallic Be on the surfaces of pads as a filler metal. Amorphous Zr-Be binary alloys which are manufactured by rapid solidification process are under developing to substitute the conventional PVD-Be coating. In the present study, brazed joint with PVD and amorphous alloys of $Zr_{1-x}Be_{x}(0.3{\le}x{\le}0.5)$ as filler metals are compared by mechanism, microstructure and hardness. The thickness of brazed joint with amorphous alloys became much smaller than that of PVD-Be. The erosion of base metal did not occur in the brazed joint with amorphous alloys. The brazing mechanism for PVD-Be seems to be Be diffusion into Zr-4 with capillary action resulting from eutectic reaction while that for amorphous alloys are associated with the liquid phase formation in the brazed joint. The brazed joint microstructure with PVD-Be consists of dendrite while that with amorphous alloys is globular. The $Zr_{0.7}Be_{0.3}$ alloy shows the smooth interface with little erosion in the base metal and is recommended a most suitable brazing filler metal for Zircaloy-4.

• Macromolecular Research
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• v.17 no.12
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• pp.1032-1038
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• 2009

A polypyrrole (PPy)/alumina composite filler prepared via in-situ polymerization of pyrrole on alumina particles was incorporated into $Nafion^{(R)}$ to improve the performance of ionic polymer-metal composite (IPMC) actuators. The IPMCs with the pristine PPy without alumina support did not show bending displacements superior to that of the bare Nafion-based IPMC, except at a high PPy content of 4 wt%. This result was attributed to the low redox efficiency of the PPy alone in the IPMC and may have also been related to the modulus of the IPMC. However, at the optimized filler contents, the cyclic displacement of the IPMCs bearing the PPy/alumina filler was 2.2 times larger than that of the bare Nafion-based IPMC under an applied AC potential of 3 Vat 1 Hz. Even under a low AC potential of 1.5 V at 1 Hz, the displacement of the PPy/alumina-based IPMCs was a viable level of performance for actuator applications and was 2.7 times higher than that of the conventional Nafion-based IPMC. The generated blocking force was also improved with the PPy/aiumina composite filler. The greatly enhanced performance and the low-voltage-operational characteristic of the IPMCs bearing the PPy/alumina filler were attributed to the synergic effects of the neighboring alumina moiety near the PPy moiety involving electrochemical redox reactions.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.7
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• pp.179-185
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• 2001

Porthole die extrusion is profitable to manufacture long tube with hollow section. The material through portholes is gathered within chamber and welded under high pressure. This weldability which classifies the quality of tube product is affected by several variables and die shape. But, porthole die extrusion has been executed on the experience of experts due to the complicated die assembly and complexity of metal flow. Analytic approaches that are useful in profitable die design and in the improvement of productivity are inevitably demanded. Therefore, the objective of this study is respectively to analyze the behavior of metal flow and to determine welding pressure of hot extrusion product according to the various billet temperature, bearing length and tube thickness by FE analysis and its results are compared with tube expanding tests.

• Proceedings of the Materials Research Society of Korea Conference
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• 2011.05a
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• pp.53.2-53.2
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• 2011

Ti metal has superior mechanical properties along with biocompatibility, but it still has the problem of bio-inertness thus forming weaker bond in bone/implant interface and long term clinical performance as orthopaedic and dental devices are restricted for stress shielding effect. On the other hand, despite the excellent biodegradable behavior as being an integral constituent of the natural bone, the mechanical properties of ${\beta}$-tricalcium phosphate $(Ca_3(PO_4)_2;\;{\beta}-TCP)$ ceramics are not reliable enough for post operative load bearing application in human hard tissue defect site. One reasonable approach would be to mediate the features of the two by making a composite. In this study, ${\beta}$-TCP/Ti ceramic-metal composites were fabricated by spark plasma sintering in inert atmosphere to inhibit the formation of $TiO_2$. Composites of 30 vol%, 50 vol% and 70 vol% ${\beta}$-TCP with Ti were fabricated. Detailed microstructural and phase characteristics were investigated by FE-SEM, EDS and XRD. Material properties like relative density, hardness, compressive strength, elastic modulus etc. were characterized. Cell viability and biocompatibility were investigated using the MTT assay and by examining cell proliferation behavior.

• Economic and Environmental Geology
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• v.32 no.5
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• pp.421-434
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• 1999

Gas and chemical compositions of fluid inclusions in quartz some of Au-Ag, Pb-Zn-Cu and W-Mo mineral deposits in South Kores were analyzed to interpret the sources of ore fluid and the depositional condition of ore minerals in base-metal ore deposits. Fluid inclusions in quartz from the gold and silver mines are characterized by $CO_2$ rich fluids which have a wide range in $CH_4 \;and\; CO_2$ contents ($CH_4/CO_2$=0.001-0.225). The $CO_2$ rich but $CH_4$-poor nature of the fluid reflects the high fo2 condition during the mineral precipitation. The C2H6 is detected in hydrothermal quartz vines in metasedimentary rocks from the Jeonjoo-il, Youngbokari and Taechang mines. The $CH_4 /CO_2$ rations in W-Mo bearing quartz veins range from 0.005 to 0.214, which is similar with those in Au-Ag mines. However, skarn formation stage. Fluid inclusions, A relatively good correlation between Na and Cl contentrations reflects varible salinity in the fluid inclusion, it is suggested that the chemistry of promary magmatic hydrothermal fluids has changed during post-magmatic alteration and/or wall rock alteration processes. The content of gas compositions also depends on the kinds of country rocks, supporting above conclusion.

• International Journal of Precision Engineering and Manufacturing
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• v.4 no.3
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• pp.36-41
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• 2003

This paper describes a numerical analysis of a non-steady state porthole die extrusion, which is useful for manufacturing long tubes with a hollow section. Materials divided through several portholes are gathered within a chamber and are then welded under high pressure. This weldability classifies the quality of tube products and is affected by process variables and die shapes. However, porthole die extrusion has been executed based on the experience of experts, due to the complicated die assembly and the complexity of metal flow. In order to better assist the design of die and to obtain improvement of productivity, non-steady state 3D FE simulation of porthole die extrusion is required. Therefore, the objective of this study is to analyze the behavior of metal flow and to determine the welding pressure of hot extrusion products under various billet temperatures, bearing length, and tube thickness by FE analysis. The results of FE analysis are compared with those of experiments.

• Economic and Environmental Geology
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• v.29 no.3
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• pp.395-405
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• 1996

The Donjin deposits which is located in the Chinan Basin, are emplaced along $N10{\sim}40^{\circ}E$ trending fissure sets. So it is a sort of fissure-filling ore deposits. The results of paragenetic studies suggest two stages of hydrothermal mineralization; stage I: base-metal sulfides stage, stage II: late base-metal sulfides, electrum and silver-bearing sulfosalts stage. Au: Ag ratios of the electrums show that Ag atomic% are higher than that of Au. The temperature and salinity of the Donjin deposits estimated from fluid inclusion and sulfur isotope geothermometry are as follows; stage I: $240{\sim}315^{\circ}C$, 2.4~7.1 NaCl eq. wt.%, stage II: $190{\sim}268^{\circ}C$, 4.6~8.4 NaCl eq. wt.%. The estimated oxygen and sulfur fugacity during first stage mineralization, based on phase relation of associated minerals, range from $10^{-35}{\sim}10^{-39.7}$ atm. and$10^{-11}{\sim}10^{-13.4}$ atm., respectively. All these evidences suggest that the Dongjin deposits are polymetallic meso-epithermal ore deposits.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.13 no.5
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• pp.390-395
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• 2000

The ultrasonic motor have recently begun to be used for certain unique practical utilizations in the fields of industrial medical consumer and automotive applications. Ultrasonic motor stimulated to ultrasonic oscillations by piezoelectrics to drive a rotor via friction contact. The metal and ceramic composite component was used as the stator element to generate ultrasonic vibrations. The ultrasonic motor used here was the windmill type ultrasonic motor operated by single-phase AC source. The windmill type ultrasonic motors has only three components; a stator element of two windmill shape slotted metal endcaps a rotor and a bearing. In this paper a prototype motor with 11.35 mm diameter was fabricated then relationship between the pressing force applied to a rotor and the rotation characteristic of windmill type ultrasonic motor are investigated when stator’s slots was changed from 4, 6, 8 and thickness changed from 0.15, 0.20 mm, respectively. Optimum pressing force applied to a rotor in the six stators was 1.2 mN.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.10a
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• pp.555-559
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• 2005

Spinning process is a chipless metal forming method for axis-symmetric parts, which is more economical, efficient and versatile method for producing parts than other sheet metal forming process such as stamping or deep drawing. The large-sized spindle for spinning machine is the equipment to ferm a high-pressure vessel into the demanded shape. The important problem in the spindle system fur spinning machines is to reduce and minimize the thermal effect by motor and bearings. In this study, the effect of heat generation of bearings for the large-sized spindle is considered. Temperature distribution and thermal displacement of the spindle system for spinning machine can be analyzed by using the finite element method. The numerical results are compared with the measured data. The results show that temperature distribution and thermal displacement can be reasonably estimated by using the finite element method and the three dimensional model.

• Journal of Powder Materials
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• v.28 no.4
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• pp.342-351
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• 2021

Because of its unique properties, tungsten is a strategic and rare metal used in various industrial applications. However, the world's annual production of tungsten is only 84000 t. Ammonium paratungstate (APT), which is used as the main intermediate in industrial tungsten production, is usually obtained from tungsten concentrates of wolframite and scheelite by hydrometallurgical treatment. Intermediates such as tungsten trioxide, tungsten blue oxide, tungstic acid, and ammonium metatungstate can be derived from APT by thermal decomposition or chemical attack. Tungsten metal powder is produced through the hydrogen reduction of high-purity tungsten oxides, and tungsten carbide powder is produced by the reaction of tungsten powder and carbon black powder at 1300-1700℃ in a hydrogen atmosphere. Tungsten scrap can be divided into hard and soft scrap based on shape (bulk or powder). It can also be divided into new scrap generated during the production of tungsten-bearing goods and old scrap collected at the end of life. Recycling technologies for tungsten can be divided into four main groups: direct, chemical, and semi-direct recycling, and melting metallurgy. In this review, the current status of tungsten smelting and recycling technologies is discussed.