• 제목/요약/키워드: Metal-Ceramic composite

검색결과 229건 처리시간 0.025초

분말 충전 성형법을 이용한 SiC-Al Alloy 복합체의 제조 (Preparation of SiC-Al alloy Composite by Pressureless Powder Packing Forming Method)

  • 박정현;송준광;백승수;염강섭;강민수
    • 한국세라믹학회지
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    • 제34권4호
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    • pp.343-350
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    • 1997
  • To fabricate the ceramic/metal(SiC/ Al alloy) composite, SiC preform was prepared by Pressureless Powder Packing Forming Method and 6061 Al alloy was infiltrated into the preform. Uniform compact having an average pore size of 10 ${\mu}{\textrm}{m}$ and narrow pore size distribution was prepared. Phenolic resin solution(40 wt%) was penetrated into the SiC compact, and then the compact was preheated at the temperature of 120$0^{\circ}C$. The pore size distribution and the microstructure of the preform were not changed by preheating. An uniform microstructure without any crack in the preform was obtained in SiC-Al alloy composite. The infiltration of 6061. Al alloy into the preform began at the temperature of 130$0^{\circ}C$ and the amount of infiltration increased in proportion to the infiltration temperature and the soaking time. The increasement rate of the infiltration amount decreased after 3 h. As a result of the infiltration at 140$0^{\circ}C$ for 4 h, Al alloy was well distributed in the interparticle channels and the relative density of the composite was above 98%. The strength and the fracture toughness of the composite were 303 MPa and 21.65 MPam1/2, respectively.

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용사법과 레이저 용접을 이용한 복합소재 미세필터 연구 (A study on ceramic and metal composite material joining for micro filter using thermal spray and laser welding)

  • 송인규;최해운;김주한;윤봉한;박중언
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.32-38
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    • 2010
  • Hybrid material(ceramic+metal) processes were developed for micro filter using ceramics coating at metal filter surface by thermal spray method, micro hole drilling at ceramic coated filter surface by femtosecond laser, and fiber laser direct welding of ceramic and metal (SUS304, SM45C) by capillary effect. Thermal spray process was used for ceramic powders and metal filters. The used ceramic powders were $Al_2O_3+40TiO_2$(Metco 131VF) powder of maximum particle size $5{\mu}m$ and ${Al_2O_3}99+$(Metco 54NS) power of maximum particle size 45m. Ceramic coated filters using thermal spray method had a great influence on powder material, particle size and coating thickness but had a fine performance as a micro filter. CW fiber laser was used to drill the top ceramic layer and melt the bottom metal layer for joining applications.

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금속/세라믹 중공사형 복합 한외여과막의 제조 (Preparation of Metal/Ceramic Composite Ultrafiltration Hollow Fiber Membranes)

  • 김인철;정보름;이동욱;박주영;권자영;이규호
    • 멤브레인
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    • 제19권1호
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    • pp.47-53
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    • 2009
  • 본 연구의 목적은 금속 중공사형 필터에 무기 입자를 코팅하여 금속/세라믹 복합 한외여과막을 제조하는 것이다. 직경이 2.0 mm이며 기공 크기가 $2{\sim}8{\mu}m$ 범위를 갖는 니켈 중공사 필터에 급냉건조법과 침지-건조법으로 실리카 졸과 티타니아 졸을 코팅하여 금속쎄라믹 복합 한외여과막을 제조하였다. SEM과 PMI 결과로부터 기공 크기가 50 nm 수준을 갖는 것을 확인하였다. 기공 크기는 입자 크기, 소성시간 및 온도에 따라 차이를 보였다.

풍차형 초음파 선형 모터의 양방향 운동 (Bidirectional Motion of the Windmill Type Ultrasonic Linear Motor)

  • 이재형;박태곤;정영호
    • 한국전기전자재료학회논문지
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    • 제16권6호
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    • pp.484-489
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    • 2003
  • In this paper, a single phase driven piezoelectric motor design was presented for linear motion Two metal/ceramic composite actuators, a piezoelectric ring which was bonded to a metal endcap from one side, were used as the active elements of this motor. The motor was composed of a piezoelectric ceramic, a metal ring which has 4 arms, and a guider. Motors with 30 [mm] and 35 [mm] diameter were studied by finite element analysis and experiments. As results, the maximum speed of motor was obtained at resonance frequency. When the applied voltage of the motor increased, the speed was increased. Also, bidirectional motion of the motor was achieved by combining two motors which have different resonance frequency. But the characteristics of bidirectional motion were not equaled, because of the problem of reproduction on the fabrication and the experiment. If present motor is used at the auto-zoom device of a camera, it will have much advantage. Because the direct linear motion can be achieved with a simple structure of motor and no gearbox of total system.

금속-세라믹 코어-쉘 복합체에 담지된 Ni 금속 촉매를 적용한 CO2 메탄화 반응 특성연구 (Catalytic CO2 Methanation over Ni Catalyst Supported on Metal-Ceramic Core-Shell Microstructures)

  • 이현주;한도현;이두환
    • 청정기술
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    • 제28권2호
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    • pp.154-162
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    • 2022
  • 알루미늄 (Al) 금속을 전구체 및 구조체로 이용, 수열 반응을 통하여 Al@Al2O3와 Al@Ni-Al LDH (LDH = layered double hydroxide) 코어-쉘 복합 구조체를 합성하였다. 제조된 구조체의 형상, 조성, 결정 구조는 수용액에 존재하는 이온들에 의하여 크게 영향을 받았으며, 이를 활용하여 다양한 특성의 촉매 구조체 유도가 가능하였다. Al@Ni-Al LDH 코어-쉘 구조체의 환원을 통하여 Ni 나노 입자가 고정화된 Ni/Al@Al2O3 촉매를 제조하였고, CO2 메탄화 반응에 적용하여 촉매의 특성을 평가하였다. Ni/Al@Al2O3 촉매는 전통적 incipient wetness impregnation 방법에 의하여 제조된 Ni/Al2O3 촉매에 비교하여 Ni 입자의 분산도와 균일성이 매우 높았으며 약 2 배 이상의 CO2 전환율로 높은 촉매적 활성과 더불어 구조의 안정성을 보여 주었다. 이러한 Ni/Al@Al2O3 구조체 촉매의 우수한 특성은 Al 금속을 기반으로 한 새로운 개념의 촉매 구조체 설계와 합성 방법의 타당성을 보여준다.

세라믹/금속기지 복합재료의 특성예측을 위한 미시역학적 유한요소해석 (Micromechanical Analysis for Transverse Properties of Ceramic/Metal Composite)

  • 김태우;박상환
    • 한국세라믹학회지
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    • 제38권6호
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    • pp.575-581
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    • 2001
  • 세라믹/금속기지 복합재료에서 횡방향의 단축인장하중을 받는 경우, 복합재료의 특성에 관한 시뮬레이션 결과이다. 세라믹과 금속기지간 계면에 강한 결합이 존재하는 복합재와, 계면에서의 결합이 약한 복합재의 두 경우에 대하여 횡방향 평균응력과 평균변형율에 대한 관계를 계산하였다. 복합재료의 미시역학적개념과 유한요소해석법을 적용하여 세라믹체적분율의 변화에 따라 각기 해석되었다. 본 연구에서 계산된 횡방향 탄성계수는 문헌에 알려져 있는 미시역학개념으로 유도된 식에 의한 횡방향탄성계수값과 잘 일치되었다. 계면에서 강한 결합이 있는 복합재와는 달리, 약한 결합의 복합재는 인장하중에 의하여 세라믹/금속계면에서 금속재료와 세라믹간의 분리가 발생된다. 이 분리는 전체복합재의 강성을 감소시키며, 금속의 부피분율이 감소될수록 (즉, 세라믹의 부피분율이 증가할수록) 횡방향 평균응력의 평균변형율에 대한 감소로 나타났다. 미시역학의 개념을 적용한 유한요소해석기법을 통하여, 이미 알고 있는 복합재 각 성분의 특성으로부터 복합재료의 계면특성과 횡방향특성을 예측할 수 있다.

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Characterization of Metal(Cu, Zn)-Carbon/TiO2 Composites Derived from Phenol Resin and their Photocataytic Effects

  • Oh, Won-Chun;Bae, Jang-Soon
    • 한국세라믹학회지
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    • 제45권4호
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    • pp.196-203
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    • 2008
  • Metal-carbon/$TiO_2$ composite photocatalysts were thermally synthesized through the mixing of anatase to metal(Cu, Zn) containing phenol resin in an ethanol solvent coagulation method. The BET surface area increases, with the increase depending on the amount of metal salt used. From SEM images, metal components and carbon derived from phenol resin that contains metal was homogeneously distributed to composite particles with porosity. XRD patterns revealed that metal and titanium dioxide phase can be identified for metal-carbon/$TiO_2$ composites, however, the diffraction peaks of carbon were not observed due to the low carbon content on the $TiO_2$ surfaces and due to the low crystallinity of the amorphous carbon. The results of a chemical elemental analysis of the metal-carbon/$TiO_2$ composites showed that most of the spectra for these samples gave stronger peaks for C, O, treated metal components and Ti metal compared to that of any other elements. According to photocatalytic results, the MB degradation can be attributed to the three types of synergetic effect: photocatalysis, adsorptivity and electron transfer, according to the light absorption between the supporter $TiO_2$, metal species, and carbon layers.

Facile Synthesis, Characterization and Photocatalytic Activity of MWCNT-Supported Metal Sulfide Composites under Visible Light Irradiation

  • Zhu, Lei;Meng, Ze-Da;Oh, Won-Chun
    • 한국세라믹학회지
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    • 제49권2호
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    • pp.155-160
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    • 2012
  • This paper reported a simple deposition-precipitation method, introducing the metal (Ni, Ag and Sn) and $Na_2S{\cdot}5H_2O$ to preparedispersion metal sulfide nanoparticles on the surface of the Multi-walled carbon nanotube for synthesis of CNT-$M_xS_y$ ($NiS_2$, $Ag_2S$, SnS) composite photocatalysts. The characterization of the prepared CNT-$M_xS_y$ ($NiS_2$, $Ag_2S$, SnS) composites was performed by X-ray diffraction, scanning electron microscopy with energy dispersive X-ray analysis and BET analysis. Furthermore, the MB degradation rate constant for CNT-SnS composite was $5.68{\times}10^{-3}$ under visible light irradiation, which was much higher than the corresponding values for other samples. The detailed formation and photocatalytic mechanism are also provided here.

Effects of Strain Rate and Temperature on Fracture Strength of Ceramic/Metal Joint Brazed with Ti-Ag-Cu Alloy

  • Seo, Do-Won;Lim, Jae-Kyoo
    • Journal of Mechanical Science and Technology
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    • 제16권9호
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    • pp.1078-1083
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    • 2002
  • Ceramics are significantly used in many industrial applications due to their excellent mechanical and thermal properties such as high temperature strength, low density, high hardness, low thermal expansion, and good corrosion resistive properties, while their disadvantages are brittleness, poor formability and high manufacturing cost. To combine advantages of ceramics with those of metals, they are often used together as one composite component, which necessiates reliable joining methods between metal and ceramic. Direct brazing using an active filler metal has been found to be a reliable and simple technique, producing strong and reliable joints. In this study, the fracture characteristics of Si$_3$N$_4$ ceramic joined to ANSI 304L stainless steel with a Ti-Ag-Cu filler and a Cu (0.25-0.3 mm) interlayer are investigated as a function of strain rate and temperature. In order to evaluate a local strain a couple of strain gages are pasted at the ceramic and metal sides near joint interface. As a result the 4-point bending strength and the deflection of interlayer increased at room temperature with increasing strain rate. However bending strength decreased with temperature while deflection of interlayer was almost same. The fracture shapes were classified into three groups ; cracks grow into the metal-brazing filler line, the ceramic-brazing filler line or the ceramic inside.

Properties of Graded Open-celled Metal Foams

  • Adler, J.;Kummel, K.;Quadbeck, P.;Standke, G.;Stephani, G.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.601-601
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    • 2006
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