• Title/Summary/Keyword: Metal cutting

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Analysis of Noise Special Medical Examination and Work Environment Monitoring Results (소음에 대한 특수건강진단 및 작업환경측정 결과 분석)

  • Kim, Kab Bae;Park, Hae Dong
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.1
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    • pp.5-12
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    • 2015
  • According to the analysis of special medical examination and work environment monitoring data, the rate of C1 and D1 on noise hazard exceeded 90 % among those of total hazardous factors. The rate of company exceeding noise exposure limit was also more than 90 %. The analysis result shows that main ages diagnosed with C1 and D1 was age of 50s. The majority scale company having workers diagnosed with C1 and D1 was the companies employing 5~49 workers. Types of industries which have a large number of companies exceeding noise exposure limit were automobile and trailer manufacturing, metal processing industry and primary metal manufacturing. A large number of work processes exceeding noise exposure limit were forming and processing work, cutting and bending work and grinding. To reduce the number of company exceeding noise exposure limit, the reduction counterplan should be focused on the type of industry and the work process which exceeded noise exposure limit frequently. However, the reduction counterplan is preemptively necessary to the type of industry and the work process which exceeded noise exposure limit consecutively if the purpose of reduction counterplan is not to merely reduce the number of company exceeding noise exposure limit but to abate workers' suffering from noise.

A Study on the Manufacturing Technique of Goryeo Lacquered Box (고려 나전국화넝쿨무늬합의 제작기법 연구)

  • Park, Su Zin;Song, Jung Il;Kim, Han Seul;Jo, Ah Hyeon;Park, JongSeo
    • Journal of Conservation Science
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    • v.36 no.6
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    • pp.483-493
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    • 2020
  • In this paper, we present a nondestructive analysis using X-ray and microscopic investigation to detect the structure, manufacturing technique and preservation status of the Goryeo lacquered box Inlaid with Mother-of-pearl Chrysanthemum and Scroll Design (Goryeo Lacquered Box). We confirm that the Goryeo Lacquered Box consists of the soft wood as the basic material. The soft wood was coated with textile and then lacquered. The box structure of the Goryeo Lacquered Box was formed of wooden boards with wood plants added to the side, after processing into a trefoil-shaped. The wooden sides of the Goryeo Lacquered Box were cut at regular intervals for easier processing into a curved shape. Moter-of-pearl, tortoiseshell, and metal wire were used to decorate the surface. mother-of pearl was the cutting processing, and tortoiseshell was used for back coloring. The metal line was constructed using one line and twist line.

The Study on the Dry Floor Tile Unit System used Resin Mat (수지매트를 이용한 바닥타일 건식공법 시스템에 관한 연구)

  • 김성식;임남기;정병훈;정재영;정상진
    • Journal of the Korea Institute of Building Construction
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    • v.1 no.2
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    • pp.185-190
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    • 2001
  • The purpose of this study is the development of practical Dry floor tile unit method that settle the defect of a wet method and designed for resin mat. With use of PE resin which is confirmed the basic property, it is developed that resin mat, joint-sealing compound with fixed form and space management to Dry floor tile unit method. The result of this study is below. 1) To acquire above the 4kgf/$\textrm{cm}^2$ - construction specification criterion, the bonding space that between resin mat and tile has to occupy the 50% of resin mat module space(10,000$\textrm{cm}^2$). 2) Criteria of bonding part plane is below. simpleness of metal form. productivity, uniform quality after injection molding cooling, easy cutting for remain space management, adhesive property, construction ability, transformation of a severed piece under pressure and so on. 3) To get the shape that could protect the interfacial breakdown, it is designed that resin mat and tile are unified after the bond input. 4) Adapted joint-sealing compound is the material of urethane kinds wedge form. Resin mat has the water passageway that could drain the water. 5) To manage the severed piece of tile, the resin mat is likely to divide the half and the quarter and the plastic drainage is developed in the severed piece.

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Analysis of the Degree of Fatigue Damage in Truss Railway Bridge by Actual Stress and Simulation (실측응력 및 시뮬레이션에 의한 트러스 철도교의 피로피해도 분석)

  • Jung, Young-Hwa;Kim, Ik-Gyeom;Kim, Ji-Hun;Kim, eun-sung
    • Journal of Industrial Technology
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    • v.20 no.A
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    • pp.149-158
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    • 2000
  • After measuring actual stress by two measurements(Dynamic Strain Meter, Histogram Recorder) on truss rail road bridge, we could perform time history analysis by 3-D beam element method on modelling bridge. And then, after analyzing bridge structure in static by 3-D modelling, we estimated degree of fatigue damage in main member, secondary member of tie zone, cutting area of base metal cross section for confirming the result. In case that the simulated stress is carried out on modeling bridge, most of those simulation mainly is performed by main members. But in real bridge fatigue damage problems generally caused by junctions, connections, joints in which especially local stress is activated. Therefore, in this paper actual stress on critical area was estimated through the analysis result by simulation. With this study, we can estimate the degree of fatigue damage from a safety point of view and comparative accuracy.

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Expressive Characteristics of Patchwork Shown in Modern Fashion (현대패션에 표현된 패치워크의 표현특성)

  • Kim, Sun-Young
    • Journal of the Korean Home Economics Association
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    • v.47 no.3
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    • pp.1-9
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    • 2009
  • This study was conducted to examine how patchwork was expressed in fashion based on theoretical background on its brief history and expression styles and to show its possibility of creating ways for new expression in modern fashion. This study reviewed literatures on definition, history and styles of patchwork and investigated mainly works, which had been presented in collections home and abroad since 2000, to analyze its expressive characteristics shown in modern fashion. According to analysis on the expression of patchwork, it used various painting techniques such as patterns, colors and surface effect. It included patchwork having patterns provoking elusion of fairy tails; containing painting expression of reproducing works of artists; using colors boldly and contrasting strong primary colors directly to establish purity of painting and to pursuit characteristic expression; and using expression techniques of pure art such as gradation and cutting. Second, it used a compromise expression in materials, methods and substances. Patchwork which had used cloth without a pattern or printed fabric, utilized various materials like vinyl, paper, leather, metal and plastic and had a figurative value showing a solid expression as an objet itself with new techniques and changes of connecting methods. Thirdly, it used tradition patchwork techniques. Pieced patchwork, crazy patchwork and images of traditional odd ends of cloth covering a meal were applied to a whole area or a part of cloth to avoid monotony of design and to use it as a decoration.

Effect of the boundary shape of weld specimen on the stress distribution (용접시편의 테두리 모양이 응력 분포에 미치는 영향)

  • Yang, Seung-Yong;Goo, Byeong-Choon
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.348-352
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    • 2004
  • In finite element analysis of mechanical behavior of weld, typical process is first to obtain a finite element model containing residual stress by conducting welding analysis and then to examine the computational specimen for various external loading. The numerical specimen with residual stress has irregular boundary lines since one usually begins the welding analysis from a body having regular straight boundary lines and large thermal contraction takes place during cooling of weld metal. We notice that these numerical weld specimens are different from the real weld specimens as the real specimens are usually cut from a bigger weld part and consequently have straight boundaries neglecting elastic relaxation associated with the cutting. In this paper, an iterative finite element method is described to obtain a weld specimen which is bounded by straight lines. The stress distributions of two types of weld specimen, one with regular and the other with irregular boundaries, are compared to check the effect of the boundary shape. Results show that the stress distribution can be different when large plastic deformation is induced by the application of external loading. In case of elastic small deformation, the difference turns out almost negligible.

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Design and manufacture of hybrid polyrnerconcrete bed for high speed machine tool (초고속 공작기계용 Hybrid Poymer Concrete bed 의 설계와 제작)

  • 서정도;임태성;이대길;김태형;박보선;최원선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.404-409
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    • 2004
  • To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. During the high speed operation of moving frames or spindles, vibration problems are apt to occur if the machine tool structures are made of conventional steel materials with inferior damping characteristics. However, self-excited vibration or chatter is bound to occur during high speed machining when cutting speed exceeds the stability limit of machine tool. Chatter is undesirable because of its adverse effect on surface finish, machining accuracy, and tool life. Furthermore, chatter is a major cause of reducing production rate because, if no remedy can be found, metal removal rates have to be lowered until vibration-free performances is obtained. Also, the resonant vibration of machine tools frequently occurs when operating frequency approaches one of their natural frequencies because machine tools have several natural frequencies due to their many continuous structural elements. However, these vibration problems are closely related to damping characteristics of machine tool structures. The polymer concrete has high potential for machine tool bed due to its good damping characteristics with moderate stiffness. This paper presents the use of polymer concrete and sandwich structures to overcome vibration problems. Also, co-cure bonding method for functional part mounting was exhibited experimentally, by which manufacturing time and cost for polymer concrete bed will be remarkably reduced.

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The Study for Optimal Design of Spindle Insert used in Cotton Spinning Machine (방적기계용 스핀들 인서트의 최적설계 관한 연구)

  • Lee, Dong-Woo;Huh, Sun-Chul;Lee, Sang-Suk;Shim, Jae-Joon
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.4
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    • pp.72-78
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    • 2010
  • Textile machinery affects various industry, such as sport leisure industry, metal and chemistry material, electric electron, mechanical energy, packing and printing industry. In case of design of textile machine, the very important fact is absorbing the minute vibration induced by spinning thread and insert which is the part of spindle plays a role of reduction of impact caused by oscillation of thread bobbin. Therefore, Optimal design was executed by design of experiments and kriging optimal design methods to prevent fracture of spindle insert under the fatigue condition and deduced the best value of design parameter to improve the stability of the products. The highest sensitivity is showed at the design parameter A and D. As the spiral number of insert is increase, tension force applied its edge is distributed at whole model and the stress concentration is reduced.

A Study on the Contact Interval in the Main Spindle Interface of High Speed Spindle according to Variation of Clamping Force and Rotational Speed (고속 주축에서 클램핑력 및 회전수 변화에 따른 주축 인터페이스 접촉률 변화에 관한 연구)

  • Hwang Y.K.;Cho Y.D.;Lee C.M.;Chung W.J
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1749-1752
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    • 2005
  • High speed machining has become the main issue of metal cutting. Due to increase of the rotational speed of the spindle, problems, such as the run-out errors, reduced stiffness, must be overcome to improve the machining accuracy. In order to solve the problems, it is important to determine the appropriate clamping unit and tooling system. This paper presents an investigation into an evaluation of contact interval which is the interface between spindle taper hole and tool holder shank of the spindle. Finite element analysis is performed by using a commercial code ANSYS according to variation of clamping forces and rotational speeds. This paper proposed fit tolerance in order to evaluate the effects of clamping force and rotational speed on the contact interval in the spindle interface. From the finite element results, it has been shown that the rotational speed rather than clamping force mostly influence on the variation of the contact interval.

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A Study of Deburring System Using The Image Processing Technique (화상처리 기법을 이용한 디버링 시스템에 관한 연구)

  • Bae, Joon-Young;Joo, Youn-Myoung;Choi, Sang-Kyun;Lee, Sang-Ryong
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.128-135
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    • 2002
  • Burr is a projected part of finished workpiece. It is unavoidable and undesirable by-product of most metal cutting or shearing process. Also, it must be removed to improve the fit of machined parts, safety of workers, and the effectiveness of finishing operation. But deburring process Is one of manufacturing processes that have not been successfully automated, so deburring automation is strongly needed. This paper focused on developing a basic algorithm to find edge of workpiece and match two different image data for deburring automation which includes automatic recognition of parts, generation of deburring tool paths and edge/comer finding ability by analyzing the DXF drawing file which contains information of part geometry. As an algorithm fur corner finding, SUSAN method was chosen. It makes good performance in finding edge and corner in suitable time. And this paper suggested a simple algorithm to find matching point between CCD image and drawing file.