• Title/Summary/Keyword: Mesh Stiffness

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Effects of Bearing Characteristic on the Gear Load Distribution in the Slewing Reducer for Excavator (굴삭기용 선회감속기의 베어링 특성이 기어 하중 분포에 미치는 영향 분석)

  • Kim, Jeong-Gil;Park, Young-Jun;Lee, Geun-Ho;Kim, Jae-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.8-14
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    • 2014
  • A slewing reducer consists of two planetary gearsets which require a good load distribution over the gear tooth flank for enhanced durability. This work investigates how the bearing characteristics influence the load distribution over the gear tooth flank. A complete system model is developed to analyze a slewing reducer, including the non-linear mesh stiffness of the gears and the non-linear stiffness of bearings. The results indicate that the type, arrangement and preload of the output shaft bearings greatly influence the gear mesh misalignment, contact pattern, face load factor, gear safety factor and lifetimes of the parts.

Effects of Bearing Internal Clearance on the Load Distribution and Load Sharing in the Pitch Reducer for Wind Turbines (베어링 내부 틈새가 풍력발전기용 피치 감속기의 하중 분포와 하중 분할에 미치는 영향 분석)

  • Kim, Jeong-Kil;Park, Young-Jun;Lee, Geun-Ho;Kim, Jae-Hoon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.29-35
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    • 2013
  • The pitch reducer consists of several planetary gearsets, and they should have good load distribution over gear tooth flank and load sharing among the planets to improve the durability. This work investigates how bearing internal clearances influence both the load distribution over the gear tooth flank and the planet load sharing. A whole system model is developed to analyze a pitch reducer. The model includes non-linear mesh stiffness of gears, non-linear stiffness of bearings. The results indicate that the face load factor and mesh load factor decrease, and the fatigue life of output shaft bearings increase as bearing internal clearances of output shaft decrease. Therefore, the internal clearance of output shaft bearing must be considered when designing the pitch reducer for wind turbines.

A Numerical Study on the Flow Characteristics through an Industrial Safety Relief Valve (산업용 안전 릴리프밸브 유동특성에 관한 수치연구)

  • Kang, Sang-Mo;Lee, Bong-Hee
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.5
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    • pp.696-704
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    • 2009
  • In this paper, the flow characteristics through an industrial safety relief valve used to protect the crankcase room in a large-sized marine engine have been numerically investigated using the moving-mesh strategy. With the room pressure higher than the cracking one, the spring-loaded disc becomes open and then the air in the room blows off into the atmosphere, resulting in the reduction of the room pressure and then the shutoff of the disc. Numerical simulations are performed on the compressible air flow through the relief valve (${\phi}160mm$) with the initial room pressure (0.11 bar or 0.12bar) higher than the cracking one (0.1 bar). The numerical method has been validated by comparing the results with the empirical ones. Results show that the disc motion and flow characteristics can be successfully simulated using the moving-mesh strategy and depend strongly on the spring stiffness and the flow passage shape. With increasing spring stiffness, the maximum disc displacement decreases and thus the total disc-opening time also decreases. In addition, the flow passage shape makes a significant effect on the velocity and direction of the flow.

Nonlinear Dynamic Analysis of Helical Gears with Backlash by Torque Fluctuation (토크 변동에 의한 백래시를 가진 헬리컬 기어의 비선형 동적 해석)

  • Park, Chan-IL
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.7
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    • pp.677-684
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    • 2010
  • Backlashes of gears provide gears for good lubrication and for removal of the interference between teeth by the wear and manufacturing errors. The backlash is the strong nonlinear factor to gears. This study deals with nonlinear modeling of helical gears with backlash. Excitation of helical gears comes from torque variation, the tooth surface error, and the periodical change of mesh stiffness. To study the effect of torque fluctuation, equation of motion for the single degree of freedom torsional model of helical gears with the periodical change of mesh stiffness and the backlash was derived. The Newmark beta method and the Newton-Raphson method were used to obtain the nonlinear behaviors of mesh forces of helical gears. All excitation frequencies initially caused the tooth separation and single-sided impacts of the gear pair and eventually led to the normal tooth contact. However, some special excitation frequencies caused the single-sided impacts in the entire time as well as the initial time. Damping increase reduced the duration of single-sided impacts, and the backlash increase caused those in the entire time domain.

A Detailed Investigation on Coupled Lateral and Torsional Vibration Characteristics in a Speed Increasing Geared Rotor-Bearing system (증속 기어전동 로터-베어링 시스템에서 횡-비틀림 연성진동 특성의 상세 고찰)

  • 이안성;하진웅;최동훈
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.722-728
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    • 2001
  • Applying a general coupled lateral and torsional vibration finite element model of gear pair element this paper intends to look into in detail the coupled lateral and torsional vibration characteristics in a turbo-chiller rotor bearing system, having a bull-pinion speed increasing gear. Investigations have been carried out systematically by comparing the uncoupled and coupled analyses natural vibration frequencies and their mode shapes upon varying the gear mesh stiffness, and also by comparing the strain energies of lateral and torsional vibration modes. Results have shown that some modes may have coupled lateral and torsional mode characteristics as the gear mesh stiffness increases over a certain value, and moreover that their associated dominant modes may be different from their initial modes, i.e., the dominant mode changes from an initial torsional one to a lateral one or from an initial lateral one to a torsional one.

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The Dynamic Analysis for Compound Planetary Gear of Continuously Variable Transmission (무단 변속용 복합 유성기어의 동적 해석)

  • 신영재;윤종학
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.14 no.3
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    • pp.329-337
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    • 2001
  • In this study a compound planetary gear combined with three planet gears, which is used for continuously variable transmission, is modeled that consider variable nonlinear gear mesh stiffness and damping when gear rotates, and thus equation of motion of compound planetary gear is derived. Locus of sun gear center causing noise and vibration is being determined from performing derived state equation with numerical analysis in fourth order Runge-Kutta method.

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Static analysis of a radially retractable hybrid grid shell in the closed position

  • Cai, Jianguo;Jiang, Chao;Deng, Xiaowei;Feng, Jian;Xu, Yixiang
    • Steel and Composite Structures
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    • v.18 no.6
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    • pp.1391-1404
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    • 2015
  • A radially retractable roof structure based on the concept of the hybrid grid shell is proposed in this paper. The single-layer steel trusses of the radially foldable bar structure are diagonally stiffened by cables, which leads to a single-layer lattice shell with triangular mesh. Then comparison between the static behavior between the retractable hybrid grid shell and the corresponding foldable bar shell with quadrangular mesh is discussed. Moreover, the effects of different structural parameters, such as the rise-to-span ratio, the bar cross section area and the pre-stress of the cables, on the structural behaviors are investigated. The results show that prestressed cables can strengthen the foldable bar shell with quadrangular mesh. Higher structural stiffness is anticipated by introducing cables into the hybrid system. When the rise-span ratio is equal to 0.2, where the joint displacement reaches the minimal value, the structure shape of the hyrbid grid shell approaches the reasonable arch axis. The increase of the section of steel bars contributes a lot to the integrity stiffness of the structure. Increasing cable sections would enhance the structure stiffness, but it contributes little to axial forces in structural members. And the level of cable prestress has slight influence on the joint displacements and member forces.

Flexural behavior of beams reinforced with either steel bars, molded or pultruded GFRP grating

  • Hadi, Muhammad N.S.;Almalome, Mohammed H.A.;Yu, Tao;Rickards, William A.
    • Steel and Composite Structures
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    • v.34 no.1
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    • pp.17-34
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    • 2020
  • This paper investigates the flexural behavior of concrete beams reinforced longitudinally with either steel bars, molded glass-fiber reinforced polymer (GFRP) grating mesh or pultruded glass-fiber reinforced polymer (GFRP) grating mesh, under four-point bending. The variables included in this study were the type of concrete (normal weight concrete, perlite concrete and vermiculite concrete), type of the longitudinal reinforcement (steel bars, molded and pultruded GFRP grating mesh) and the longitudinal reinforcement ratio (between 0.007 and 0.035). The influences of these variables on the load-midspan deflection curves, bending stiffness, energy absorption and failure modes were investigated. A total of fifteen beams with a cross-sectional dimension of 160 mm × 210 mm and an overall length of 2400 mm were cast and divided into three groups. The first group was constructed with normal weight concrete and served as a reference concrete. The second and third groups were constructed with perlite concrete and vermiculite concrete, respectively. An innovative type of stirrup was used as shear reinforcement for all beams. The results showed that the ultimate load of the beams reinforced with pultruded GFRP grating mesh ranged between 19% and 38% higher than the ultimate load of the beams reinforced with steel bars. The bending stiffness of all beams was influenced by the longitudinal reinforcement ratio rather than the type of concrete. Failure occurred within the pure bending region which means that the innovative stirrups showed a significant resistance to shear failure. Good agreement between the experimental and the analytical ultimate load was obtained.

Effect of the Stiffness on the Performance of Impact Noise Isolation Pads of a Floor (바닥충격음 방지재의 재료강성 효과)

  • Lee, Dong-Hoon;Hwang, Yoon;Kang, Moon;Kim, Min-Bae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.425-430
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    • 2000
  • This paper describes the effect of the pad stiffness on the noise reduction of impact noise isolation pads of a floor. And also a new semi-experimental method for measuring the impact noise isolation capability of a pad is introduced. The impact noise isolation pads made of wire-mesh, urethane-chip and foam rubber are used for measuring the stiffness, the vibrational insulation performance and the impact noise isolation capability. The correlation between the stiffness and impact noise isolation capability of pads is theoretically reviewed, and confirmed from the experimental results. For measuring the impact noise isolation capability of only an isolation pad, a semi-experimental method proposed in this study is more effective than the reverberation room method.

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