• 제목/요약/키워드: Melting Heat Transfer

검색결과 157건 처리시간 0.02초

수평동심환상공간내 자연대류의 다중해에 관한 수치적 연구 (Numerical investigation on the bifurcation of natural convection in a horizontal concentric annulus)

  • 정재동;김찬중;이준식;유호선
    • 대한기계학회논문집B
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    • 제21권2호
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    • pp.252-263
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    • 1997
  • Steady-state two-dimensional natural convective heat transfer in horizontal cylindrical annuli was studied by solving the governing equations based on the primitive variables. Emphasis was put on the occurrence of the multiple solutions at a given set of parameter values, and on the determination of the bifurcation points at which those multiple solutions begin to branch out. The multicellular flow pattern from the results of melting process in an isothermally heated horizontal cylinder for high Rayleigh numbers, was used as initial guesses for the field variables. This was succeeded in new bifurcation point to tetracellular solutions for an identical set of parameter variables of previous works. The close examination of flow pattern transition around bifurcation point was also conducted. It was found that the mechanisms of flow transition are different depending on the critical Rayleigh number of bifurcation point.

단일 알루미늄 연료 입자의 점화 및 연소 모델링 (Modeling of the Ignition and Combustion of Single Aluminum Particle)

  • 양희성;임지환;김경무;이지형;윤웅섭
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2008년도 제30회 춘계학술대회논문집
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    • pp.187-192
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    • 2008
  • A simplified model for an isolated aluminum particle burning in air is presented. Burning process consists of two stages, ignition and quasi-steady combustion (QSC). In ignition stage, aluminum which is inside of oxide film melts owing to the self heating called heterogeneous surface reaction (HSR) as well as the convective and radiative heat transfer from ambient air until the particle temperature reaches melting point of oxide film. In combustion stage, gas phase reaction occurs, and quasi-steady diffusion flame is assumed. For simplicity, 1-dimesional spherical symmetric condition and flame sheet assumption are also used. Extended conserved scalar formulations and modified Shvab-Zeldovich functions are used that account for the deposition of metal oxide on the surface of the molten aluminum. Using developed model, time variation of particle temperature, masses of molten aluminum and deposited oxide are predicted. Burning rate, flame radius and temperature are also calculated, and compared with some experimental data.

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마그네슘 합금제 휠 제조에 관한 연구 (A Study of Manufacturing AZ91D Mg Alley Wheel)

  • 김정구;신일성;금동화
    • 한국재료학회지
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    • 제9권7호
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    • pp.715-723
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    • 1999
  • 마그네슘은 20여년간 자동차 산업에서 휠소재로 사용되어 왔다. 마그네슘 휠은 무게가 알루미늄 휠보다 25% 가벼워서 주행성이 우수하다. 이 연구의 목적은 사형주조 및 영구금형주조 공정에 의한 AZ91D 합금제 췰을 개발하는 것이다 보호개스$(SF_6+CO_2)$를 사용하는 비플럭스 용해기술을 적용하여 용탕의 산화와 불순물의 유입을 배제하였다 마그네슘 용탕은 가압식 펌프시스템을 사용하여 가열된 파이프를 통하여 모울드에 자동으로 공급된다. 열처리 및 인고트의 조성에 따른 AZ91B 합금제 휠의 기계적 특성을 조사하였다.

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Poly(ether-ester) Multiblock Copolymers Based on Poly(oxymethylene-alt-oxyalkylene) Glycols

  • Kim, Jin-Bong;Chun, Jae-Hwan;Kim, Dong-Hee;Park, Yun-Hee;Lee, Moo-Sung
    • Macromolecular Research
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    • 제10권4호
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    • pp.230-235
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    • 2002
  • Alternating polyols of oxymethylene and oxyalkylene were synthesized and used as precursors for thermoplastic poly(ether-ester) elastomers (TPEs). The polyols were synthesized by reacting diols having different methylene units with dichloromethane in the presence of a phase transfer catalyst. The number of methylene units in the alkylene oxides was varied from 3 to 6. TPEs were prepared using the polyols as soft segments and poly(butylene terephthalate) units as hard segments. The polyols and TPEs synthesized were characterized using FTIR, NMR, GPC, DSC, and polarized optical microscopy. The polyols showed a profound odd-even effect on the melting (T$_{m}$) and glass transition temperatures (T$_{g}$). Polyols with odd numbers of methylene groups in the alkylene units have higher transition temperatures than polyols with odd number of methylene groups. The tendency is still kept in TPEs, even though the T$_{g}$ of soft segment in TPEs are slightly higher than those of corresponding neat polyols. The T$_{m}$ and T$_{g}$ of soft segments are almost constant in the range of 20 to 60 wt % contents of soft segments. On the other hand, the normalized heat of fusion of hard segment decreased with increasing the content of loft segment.ent.t.ent.

열가소성 직물탄소복합소재 사출 성형품의 표면 함침 개선에 관한 연구 (A study on the improvement of impregnation on the surface of injection-molded thermoplastic woven carbon fabric composite)

  • 정의철;윤경환;이성희
    • Design & Manufacturing
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    • 제15권3호
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    • pp.39-44
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    • 2021
  • In molding of continuous fiber-reinforced thermoplastic composites, it is very difficult to impregnate between the reinforcements and the matrix since the matrix has a high melting temperature and high viscosity. Therefore, most of composite molding processes are divided in the manufacturing processes of intermediate materials called prepreg and the forming of products from intermediate materials. The divided process requires additional facilities and thermoforming, and they increase the cycle time and cost of composite products. These problems can be resolved by combining the continuous fiber-reinforced composite molding process with injection molding. However, when a composite material is manufactured by inserting woven fabric into the injection mold, poor impregnation occurs on the surface of the molded product. It affects the properties of the composites. In this paper, through an impregnation experiment using cores with different heat transfer rates and pore densities, the reason for the poor impregnation was confirmed, and molding experiments were conducted to produce composite with improved surface impregnation by inserting the mesh. And also, the surface impregnation and deformation of composites molded using different types of mesh were compared with each other.

LPBF 공정으로 제조된 Ti-6Al-4V 합금의 밀도와 표면 거칠기 제어를 위한 매개변수 연구 (Parametric Study of Selective Laser Melting Using Ti-6Al-4V Powder Bed for Concurrent Control of Volumetric Density and Surface Roughness)

  • 우정민;김지윤;손용호;이기안
    • 한국분말재료학회지
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    • 제28권5호
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    • pp.410-416
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    • 2021
  • Ti-6Al-4V alloy has a wide range of applications, ranging from turbine blades that require smooth surfaces for aerodynamic purposes to biomedical implants, where a certain surface roughness promotes biomedical compatibility. Therefore, it would be advantageous if the high volumetric density is maintained while controlling the surface roughness during the LPBF of Ti-6Al-4V. In this study, the volumetric energy density is varied by independently changing the laser power and scan speed to document the changes in the relative sample density and surface roughness. The results where the energy density is similar but the process parameters are different are compared. For comparable energy density but higher laser power and scan speed, the relative density remained similar at approximately 99%. However, the surface roughness varies, and the maximum increase rate is approximately 172%. To investigate the cause of the increased surface roughness, a nonlinear finite element heat transfer analysis is performed to compare the maximum temperature, cooling rate, and lifetime of the melt pool with different process parameters.

PI 제어기의 입력제한을 이용한 사출 성형기 온도제어 (Temperature Control of Injection Molding Machine using PI Controller with Input Restriction)

  • 장유진
    • 전기학회논문지
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    • 제56권3호
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    • pp.604-610
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    • 2007
  • Injection molding is the most common method of shaping plastic resins for manufacturing a variety of parts. This injection molding is accomplished by injection molding machines (IMM) which consists of a hewer, a reciprocating screw, barrel assembly, and an injection nozzle. The plastic resin is fed to the machine through the hopper and it should be heated to the target melting temperature, which depends on material properties, as closely as possible with very small temperature overshoot in the barrel. Since the barrel, which has temperature dependent specific heat and thermal conductivity in the operating temperature range, is heated by the several electric heater bands, it is not an easy task to control the temperature of the barrel owing to the interference of neighboring heaters and its material properties. Though PID controller with auto-tuning capability is widely adopted in the nm, the auto-tuning process should be carried out whenever the operating temperature is changed significantly. Recently, though the predictive controller is developed and shows good performance, it has drawbacks: 1. Since the heat transfer modeling process is very complicated and should be carried out again when the barrel is changed, it is somewhat inappropriate in the field. 2. The controller performance is not validated in whole operating temperature range. In this paper, cascade type simple PI controller with input restriction is proposed to find the possibility of controlling the barrel temperature in the whole operating temperature range. It is shown by experiment that the proposed controller shows good performance. This result can be applied to design of PI controller with auto-tuning capability.

Performance Analysis of The KALIMER Breakeven Core Driver Fuel Pin Based on Conceptual Design Parameters

  • Lee Dong Uk;Lee Byoung Oon;Kim Young Gyun;Lee Ki Bog;Jang Jin Wook
    • Nuclear Engineering and Technology
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    • 제35권4호
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    • pp.356-368
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    • 2003
  • Material properties such as coolant specific heat, film heat transfer coefficient, cladding thermal conductivity, surface diffusion coefficient of the multi-bubble are improved in MACSIS-Mod1. The axial power and flux profile module was also incorporated with irradiation history. The performance and feasibility of the updated driver fuel pin have been analyzed for nominal parameters based on the conceptual design for the KALIMER breakeven core by MACSIS-MOD1 code. The fuel slug centerline temperature takes the maximum at 700mm from the bottom of the slug in spite of the nearly symmetric axial power distribution. The cladding mid-wall and coolant temperatures take the maximum at the top of the pin. Temperature of the fuel slug surface over the entire irradiation life is much lower than the fuel-clad eutectic reaction temperature. The fission gas release of the driver fuel pin at the end of life is predicted to be $68.61\%$ and plenum pressure is too low to cause cladding yielding. The probability that the fuel pin would fail is estimated to be much less than that allowed in the design criteria. The maximum radial deformation of the fuel pin is $1.93\%$, satisfying the preliminary design criterion ($3\%$) for fuel pin deformation. Therefore the conceptual design parameters of the driver fuel pin for the KALIMER breakeven core are expected to satisfy the preliminary criteria on temperature, fluence limit, deformation limit etc.

단열용기의 잠열재 배치에 따른 내부 온도 균일성에 대한 영향 (Effect of Latent Heat Material Placement on Inside Temperature Uniformity of Insulated Transfer Boxes)

  • 지형용;정동열;최석천;김정열
    • 한국포장학회지
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    • 제29권1호
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    • pp.27-33
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    • 2023
  • 본 연구에서는 저온물류 시스템의 단열용기의 온도유지 성능에 대하여 5℃급 저온 LHM을 배치하였을 때 배치구성 조건에 따른 온도특성을 확인하였다. LHM을 단열용기 내부에 배치하였을 때 6면과 5면에 상/하부 배치 비중에 차이를 두고 외기부하에 따른 내부 공기 온도균일도 및 목표 온도 유지시간을 분석하였다. 단열용기 내부 공기는 상부의 상승온도와 이때 발생하는 밀도차에 의한 공기 대류현상이 온도 성층화를 발생시키고, 균일도를 확보하기 위해 LHM의 상부 배치 비중이 하부보다 컸을 때 균일성이 높고 유지 시간이 오래 지속되는 것을 확인하였다. 다만, 상부 배치 비중을 높이기 위해 하부 배치를 제외한 조건에서 높은 균일성을 보이지만 짧은 유지 시간으로 보여 적정조건으로 알맞지 않다. 결과적으로 단열용기의 단열재 대칭구성과 LHM의 동일한 중량을 배치하여 보냉용기를 제작할 경우, LHM의 전면 배치를 바탕으로 하부에 비해 상부 배치 비중을 늘렸을 때 내부 공기 온도의 분포 균일도와 유지시간 성능을 높이는데 효율적인 방안이라고 판단된다. 저온물류 보냉용기 성능분석에 있어, 본 연구를 기반으로 다른 조건의 상변화 온도와 잠열량을 갖는 다양한 저온영역대의 LHM을 적용한 수치해석을 수행하여 성능 예측 결과를 확보할 수 있고 온도 균일도를 위한 단열 및 잠열 복합 구성 이송 용기의 최적 설계조건 수립에 기여할 것으로 기대된다.

자동차 전면유리 제상 메커니즘의 수치해석 연구 (A Numerical Study of a Vehicle Windshield Defrosting Mechanism)

  • 강승재;전용두;이금배
    • 에너지공학
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    • 제19권3호
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    • pp.151-155
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    • 2010
  • 자동차 전면유리를 통한 적당한 가시거리의 확보와 제상 시간은 주요 설계 요소들이다. 이런 요소들의 성능을 향상시키기 위해, HVAC 시스템에서 생성되는 유체의 흐름과 열전달 특성을 이해하는 것이 필요하다. 제상 노즐의 성능을 조사하기 위해 수치해석을 수행하였다. 본 연구에서는 현재 디자인의 모순과 제상 메커니즘의 개선방법을 보여주고 있다. 수치해석 결과 현재 부착된 제상 노즐로는 최대 공기흐름이 전면유리 하단부에서 최대 공기흐름이 나타나고 있으며, 이는 만족스럽지 못한 가시거리를 확보하게 된다. 제상 노즐의 분사 각도가 45도일때 탁월한 제상성능을 보여주고 있다. 수치해석 결과들은 NHTSA에서 정한 규정들을 만족시킨다.