• Title/Summary/Keyword: Melting Furnace

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Fabrication of BSCCO Tube by Centrifugal Melting Process (원심 용융 성형법을 이용한 BSCCO 튜브 제조)

  • Kim Ki-Ik;Choi Jung Suk;Oh Sung Young;Jun Byung-Hyuk;Kim H.-R.;Hyun Ok-Bae;Kim Hyoung-Seop;Kim Chan-Joong
    • Progress in Superconductivity
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    • v.7 no.1
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    • pp.97-101
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    • 2005
  • Bi-22l2 tubes for fault current limiter (FCL) were fabricated by centrifugal melting process. $SrSO_4$ ($10\;wt.\;\%$) was added to Bi-2212 powder to lower the melting point of Bi-22l2 and to improve the mechanical properties. The BSCCO powder was completely melted at $1300\;^{\circ}C$ using the RF furnace and then poured into rotating steel mold. The steel mold, preheated at $450\;{\circ}C{\sim}550^{\circ}C$ for 2 hour was rotated at $1020{\sim}2520\;RPM$. The solidified BSCCO tube was cooled down to room temperature in the furnace for 48 hours and separated from the mold between Bi-2212 and the mold. $ZrO_2$ solution was used to separate it easily from the mold and Ag tape was attached in the mold inner wall of the mold to analysis electrical property. Bi-22l2 tube was often cracked when the cooling rate was high. BSCCO tubes with $70{\Phi}{\times}100\;mm,\;50{\Phi}{\times}100\;mm$ and $30{\Phi}{\times}150\;mm$ size were fabricated by centrifugal melting process. The $J_{c}s$ of tubes with $50{\Phi}{\times}100\;mm{\times}4.0\;t$ and $50{\Phi}{\times}100\;mm{\times}4.l\;t$ were 178 and $74.2\;A/cm^2$ at 77K, respectively. The processing condition for Bi-2212 tube fabrication was investigated using XRD and SEM analyses.

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Research on the ancient iron technology of Jungwon, the center of iron industry (제철산업의 중심 중원에서 고대 제철기술을 탐구하다)

  • Do, Eui Chul;Lee, Eun Woo;Seok, Je Seop;Jang, Min Seong
    • Korean Journal of Heritage: History & Science
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    • v.48 no.1
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    • pp.148-165
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    • 2015
  • Iron was one of the most influential factors for formation and development of ancient countries. The diffusion of ironware had increased agricultural productivity and brought about military technical revolution. Needless to say, the rise and fall of the countries depended on the possession of stable iron production. Raw materials and fuels are the key factors for mass production of iron and a transportation route is essential to supply the goods. Jungwon area satisfies the three factors. There are many iron manufacture sites such as Jincheon Seokjang-ri Gusan-ri, and Chunju Chilgeum-dong Tangeumdae earthen ramparts in the Jungwon area. In order to study the ancient iron manufacture technique, reconstitution experiment was carried out using restored furnace which was made based on the Jincheon Seokjang-ri B-23 furnace. Some notable results were identified with the experiment as in the followings. Firstly, a roasting process has a connection with the decrease of hardness of the iron ore. Secondly, melting of the blast pipe as well as the formation of product within the furnace had a crucial effect on the cessation of the experiment. Thirdly, reduced iron in various locations within the furnace prove that there was enough reducing environment during the working. Not only melting point but also properties of iron can vary depending on the carbon contents. For the reason, formation of approximate environment in which iron can react to the chalcoal is the most important factor in terms of iron manufacture.

Thermogravimetric Analysis of Wood and RDF for application to Gasification (가스화로의 확장을 위한 나무와 RDF의 열중량 분석)

  • Kim, Tae-Hyun;Choi, Sang-Min
    • 한국연소학회:학술대회논문집
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    • 2006.10a
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    • pp.156-159
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    • 2006
  • Gasification and melting method is one of the most potential means for waste treatment process with low emission of fly ash or heavy metal, dioxin and high possibility of using slags as resources. Moisture contents influences directly a gasification characteristics of waste. So it is necessary to investigate the effect of moisture contents in gasification. But it is hard to consider the effect of moisture contents, using samples of powder form of Milligram's order in existing thermogravimetric analyser. Therefore, we made a thermogravimetric analysis device to applicate samples of Gram's order. Gasification characteristics are typically reported with result from thermogravimetric analysis date for wood and RDF samples along with changing moisture contents. It is discussed the way to apply these analysis results to gasification and melting furnace.

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Role of Added Metal Oxide in the Adherence Mechanism of Low Melting Glass to Several Metal Seals (저융점유리와 각종금속과의 봉착기구에 있어서 금속산화물의 역할)

  • 정창주
    • Journal of the Korean Ceramic Society
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    • v.11 no.1
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    • pp.3-9
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    • 1974
  • The role of added metal oxide in the adherence mechanism of low melting glass to several metal plates such as oxygen free high conducting copper, low carbon steel, chrominum galvanized on copper, and stainless steel was investigated. The metal oxide which added to glass were cupric oxide, ferric oxide, chromic oxide, and stainless steel oxide. The glass to that various metla oxide were added, sealed with several metal plates in the electric furnace at $650^{\circ}C$ for 5 minutes. The results as follows; 1) The interfacial reaction was promoted and strong chemical bonding with glass and metals by which the surface energy was decreased showed excellent sealing by addition of metal oxide. 2) When the interfacial reaction of glass and metals was promoted by addition of metal oxide found out that various adhernece mechanism were related to the sealing. 3) When the amount of metal oxide addition was 3-5% the excellent sealing was achieved.

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Effects of Al and Ti Additons on Microstructure in Fe-xCrAlloy for Electrical Resistance Wire. (전기저항선용 Fe-xCr합금의 미세조직에 미치는 Al 및 Ti첨가의 영향)

  • 최수정;박수동;이희웅;김봉서
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.07a
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    • pp.108-110
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    • 2000
  • The aim of this paper is to investigate the effect of Al and Ti on microstructure of Fe-Cr-Al alloy systems for applying electrical resistance wires of electrical furnace. From the preliminary study, the amount of recovered addition elements increased in the case of both vacuum and Ar-atmosphere melting than that in the case of air-atmosphere melting. Also, optimum Cr content for good performance at high temperature was approximately 24wt% from the observation of microstucture. The precipitates of Fe-Cr, Al-Cr and Al phases were observed, adding Al and Ti. Especially, Sharp rectangular shapes of precipitates were observed with increasing amount of Ti.

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A Study on Recycling Technology of Wastes by Using PGV(Plasma Gasification & Vitrification) System (PGV(Plasma Gasification & Vitrification) 시스템을 통한 폐기물의 자원화 기술)

  • Rhyew, David;Kim, Young Suk
    • Plant Journal
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    • v.4 no.4
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    • pp.62-70
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    • 2008
  • PGV(Plasma Gasification & Vitrification) system has been developed based on a pyrolysis melting gasification technology that provides the possibilities of acquiring renewable energy. As volume of wastes increases with the rapid industrialization and population growth, eco friendly disposal is drawing more social attention. Pyrolysis plasma technology is regarded as the best environmentally friendly process for the waste disposal among numerous waste disposal processes. Introduced in this paper is the behavior of the plasma torch and a computational fluid simulation dynamics is discussed for designing the melting furnace. Some PGV applications have also been discussed.

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A Study on the Devitrification of Container Glass with the Amounts of Cullet (유리 용기 생산시 Cullet의 사용에 관한 연구)

  • Noh, Kwang-Hong;Kim, Jong-Ock;Kim, Taik-Nam;Lim, Dae-Young;Park, Won-Kyu;Lee, Chae-Hyun
    • The Journal of Engineering Research
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    • v.3 no.1
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    • pp.199-205
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    • 1998
  • Cullet Quality Control in auto glass bottle factory is the most important in recent days because of the increasing cost of materials in glass bottle. Since the composition of plate glass cullet is similar, the cullet quality using plate cullet in glass bottle factory is easily controlled. In addition to this, the price of plate glass cullet is so low that the cost reduction can be achieved. If the ratio of plate glass cullet and gush is over 25%, the liquidity of glass water become worse, which is caused by different compositions and viscosity of the components. As a results, Furnace bottom temperature becomes low and glass water becomes inhomogeneous. Thus production efficiency of glass bottle becomes low because of increasing devitrification in Dead Corner part in glass melting furnace. Three experimental methods – (1) increasing melting temperature, (2) using Booster, (3) using bubbler – were performed to increase the furnace bottom temperature and glass water homogeneity. The amounts of plate glass cullet was able to increase up to 90%, 70% and 60% without any devitrification using booster, bubbler and the method of glass melting temperature increase from $1480^{\circ}C$ to $1560^{\circ}C$ respectively. It is not possible to increase the glass melting temperature without the reduction of furnace operation time and the increase of fuel cost. The booster process has disadvantage of much electric energy consumption. Since the bubbler process uses physical convection of melting glass based on compression air, the homogeneity of molten glass is not so good as that of booster process but it can reduce the cost of glass bottle.

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The Thermoelectric Properties of p-type SiGe Alloys Prepared by RF Induction Furnace (고주파 진공유도로로 제작한 p형 SiGe 합금의 열전변환물성)

  • 이용주;배철훈
    • Journal of the Korean Ceramic Society
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    • v.37 no.5
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    • pp.432-437
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    • 2000
  • Thermoelectric properties of p-type SiGe alloys prepared by a RF inductive furnace were investigated. Non-doped Si80Ge20 alloys were fabricated by control of the quantity of volatile Ge. The carrier of p-type SiGe alloy was controlled by B-doping. B doped p-type SiGe alloys were synthesized by melting the mixture of Ge and Si containing B. The effects of sintering/annealing conditions and compaction pressure on thermoelectric properties (electrical conductivity and Seebeck coefficient) were investigated. For nondoped SiGe alloys, electrical conductivity increased with increasing temperatures and Seebeck coefficient was measured negative showing a typical n-type semiconductivity. On the other hand, B-doped SiGe alloys exhibited positive Seebeck coefficient and their electrical conductivity decreased with increasing temperatures. Thermoelectric properties were more sensitive to compaction pressure than annealing time. The highest power factor obtained in this work was 8.89${\times}$10-6J/cm$.$K2$.$s for 1 at% B-doped SiGe alloy.

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A Fault Diagnosis System of Glass Melting Furnace Using A Fuzzy Expert System (퍼지 전문가 시스템을 이용한 유리 용해로 이상 감시 시스템 구축 사례)

    • Journal of Intelligence and Information Systems
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    • v.8 no.1
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    • pp.65-65
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    • 2002
  • 본 논문에서는 용해로 이상감시를 위한 실시간 유리 용해로 운전 전문가시스템을 구축한 결과를 소개한다. 유리 용해 공정에서는 운전자의 경험지식에 의해 내부의 상황을 판단하게 되고, 이는 용해로 수명과 제품의 품질에 중요한 영향을 준다. 이를 전문가 시스템으로 구현하기 위하여, 먼저 기존 운전자의 지식을 취합, 분석한다. 그 후,취합된 각 지식들의 특성에 부합하도록 이진 규칙(Crisp Rule)과 퍼지 규칙(Fuzzy Rule)으로 구분한다. 이 때, 선형 회귀분석을 통하여 퍼지 규칙의 입력을 결정함으로써 보다 정확한 운전 지식의 표현이 가능하도록 하였다. 설계된 알고리듬은 젠심(Gensym)사의 실시간 전문가 시스템 개발 툴인 G2를 사용하여 구현하였다. 제시된 퍼지 전문가 시스템은 삼성코닝(주) 수원사업장의 실제 생산 용해 공정에 직접 적용하여 그 효율성이 검증되었다.

Experimental study on combustion characteristics of high efficiency oxy-fuel burner (고효율 순산소 버너의 연소 특성에 관한 실험적 연구)

  • Kim, Se-Won;Ahn, Jae-Hyun;Kim, Min-Soo
    • 한국연소학회:학술대회논문집
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    • 2002.11a
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    • pp.57-64
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    • 2002
  • This paper describes the results of a series of experiments executed by using two pilot-scale oxv-fuel burners are designed for maximum capacity of 50,000 kacl/hr, 300,000 kcal/hr and installed in the test furnace. The effects of turn-down ratio, excess oxygen ratio, nozzle exit velocity, injection angle, swirl vane angle and inlet oxygen temperature on the combustion characteristic are investigated. Temperature distributions are measured using R-type and Molybdenum sheathed C-type thermocouple. The results showed that maximum temperature and mean temperature increase with the increase of turn-down ratio and inlet oxygen temperature. The maximum flame temperature was increased about 35% compared to the case of equivalent air operated condition. In addition, Optimum excess oxygen ratio and nozzle characteristics are obtained for this oxy-fuel glass melting furnace.

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