• Title/Summary/Keyword: Mechanical Reliability

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Numerical Simulation on Cooling Plates in a Fuel Cell (연료전지 냉각판의 냉각 특성에 대한 수치해석적 연구)

  • Kim, Yoon-Ho;Lee, Yong-Taek;Lee, Kyu-Jung;Kim, Yong-Chan;Choi, Jong-Min;Ko, Jang-Myoun
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.19 no.1
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    • pp.86-93
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    • 2007
  • The PEM (polymer electrolyte membrane) fuel cell is one of the promising fuel cell systems as a new small power generating device for automobiles and buildings. The optimal design of cooling plates installed between MEA (membrane electrode assembly) is very important to achieve high performance and reliability of the PEMFC because it is very sensitive to temperature variations. In this study, six types of cooling plate models for the PEMFC including basic serpentine and parallel shapes were designed and their cooling performances were analyzed by using three-dimensional fluid dynamics with commercial software. The model 3 designed by revising the basic serpentine model represented the best cooling performance among them in the aspect of uniformity of temperature distribution and thermal reliability, The serpentine models showed higher pressure drop than the parallel models due to a higher flow rate.

Evaluation of Mechanical Stress for Solder Joints (솔더접합부에 대한 기계적 스트레스 평가)

  • ;Yoshikuni Taniguchi
    • Journal of the Microelectronics and Packaging Society
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    • v.9 no.4
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    • pp.61-68
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    • 2002
  • Thermal shock testing was used to evaluate reliability that appeared in the solder joints of electronic devices when they were subjected to thermal cycling. Recently, mobile devices have come smaller and multi-functional, with the increasing need for high-density packaging, BGA or CSP has become the main trend for surface mounting technology, and therefore mechanical stress life for solder joints in BGA/CSP type packages has required. Reliability of BGA/CSP solder joints was evaluated with electric resistivity change of daisy chain pattern and stress-strain curve measured using strain gage attached on the surface of PCB under mechanical impact loading. In this report, applications of PCB Universal Testing Machine we have developed and experimental datum of SONY estimating dynamic behavior of mechanical stress in BGA/CSP solder joints are introduced.

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STOCHASTIC CHARACTERISTICS OF FATIGUE CRACK GROWTH RESISTANCE OF SM45C STEEL

  • Park, U.H.;Lee, H.W.;Kim, S.J.;Lee, C.R.;Kim, J.H.
    • International Journal of Automotive Technology
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    • v.8 no.5
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    • pp.623-628
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    • 2007
  • Reliability analysis based on fracture mechanics requires knowledge of the on statistical parameters m and C in the fatigue crack growth law $da/dN=C({\Delta}K)^m$. The purpose of the present study is to investigate if it is possible to explain the change of parameter m by the fluctuation of C only. In this study, we apply the Paris-Erdogan law treating the parameter C as random and the parameter m as constant. Fluctuations in crack growth rate are assumed to be dependent only on C. The material resistance to fatigue crack growth(Z=1/C) is treated as a spatially random process, that varies along the crack path. The theoretical crack growth rates at various stress intensity factors are discussed. Additionally, the results of constant ${\Delta}K$ fatigue crack growth tests are reported for the structural steel, SM45C. The experimental data have been analyzed to determine the probability distribution of fatigue crack growth resistanc.

Reliability based optimization of spring fatigue design problems accounting for scatter of fatigue test data (피로시험 데이터의 산포를 고려한 스프링의 신뢰성 최적설계)

  • An, Da-Wn;Won, Jun-Ho;Choi, Joo-Ho
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1314-1319
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    • 2008
  • Fatigue reliability problems are nowadays actively considered in the design of mechanical components. Recently, Dimension Reduction Method using Kriging approximation (KDRM) was proposed by the authors to efficiently calculate statistical moments of the response function. This method, which is more tractable for its sensitivity-free nature and providing the response PDF in a few number of analyses, is adopted in this study for the reliability analysis. Before applying this method to the practical fatigue problems, accuracies are studied in terms of parameters of the KDRM through a number of numerical examples, from which best set of parameters are suggested. In the fatigue reliability problems, good number of experimental data are necessary to get the statistical distribution of the S-N parameters. The information, however, are not always available due to the limited expense and time. In this case, a family of curves with prediction interval, called P-S-N curve, is constructed from regression analysis. Using the KDRM, once a set of responses are available at the sample points at the mean, all the reliability analyses for each P-S-N curve can be efficiently studied without additional response evaluations. The method is applied to a spring design problem as an illustration of practical applications, in which reliability-based design optimization (RBDO) is conducted by employing stochastic response surface method which includes probabilistic constraints in itself. Resulting information is of great practical value and will be very helpful for making trade-off decision during the fatigue design.

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Reliability Prediction of Long-term Creep Strength of Gr. 91 Steel for Next Generation Reactor Structure Materials (미래형 원자로 구조 재료용 Gr. 91 강의 장시간 크리프 강도의 신뢰성 예측)

  • Kim, Woo-Gon;Park, Jae-Young;Yin, Song-Nan;Kim, Dae-Whan;Park, Ji-Yeon;Kim, Seon-Jin
    • Korean Journal of Metals and Materials
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    • v.49 no.4
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    • pp.275-280
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    • 2011
  • This paper focuses on reliability prediction of long-term creep strength for Modified 9Cr-1Mo steel (Gr. 91) which is considered as one of the structural materials of next generation reactor systems. A "Z-parameter" method was introduced to describe the magnitude of standard deviation of creep rupture data to the master curve which can be plotted by log stress vs. The larson-Miller parameter (LMP). Statistical analysis showed that the scattering of the Z-parameter for the Gr. 91 steel well followed normal distribution. Using this normal distribution of the Z-parameter, the various reliability curves for creep strength design, such as stress-time temperature parameter reliability curves (${\sigma}$-TTP-R curves), stress-rupture time-reliability curves (${\sigma}-t_{r}-R$ curves), and allowable stress-temperature- reliability curves ([${\sigma}$]-T-R curves) were reasonably drawn, and their results are discussed.

Optimization of a SMES Magnet in the Presence of Uncertainty Utilizing Sampling-based Reliability Analysis

  • Kim, Dong-Wook;Choi, Nak-Sun;Choi, K.K.;Kim, Heung-Geun;Kim, Dong-Hun
    • Journal of Magnetics
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    • v.19 no.1
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    • pp.78-83
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    • 2014
  • This paper proposes an efficient reliability-based optimization method for designing a superconducting magnetic energy system in presence of uncertainty. To evaluate the probability of failure of constraints, samplingbased reliability analysis method is employed, where Monte Carlo simulation is incorporated into dynamic Kriging models. Its main feature is to drastically reduce the numbers of iterative designs and computer simulations during the optimization process without sacrificing the accuracy of reliability analysis. Through comparison with existing methods, the validity of the proposed method is examined with the TEAM Workshop Problem 22.

System Reliability Analysis for Nonnormal Distributions and Optimization Using Experimental Design Technique (실험계획법을 이용한 비정규 분포에 대한 신뢰도 계산 방법과 최적 설계에의 적용)

  • Seo, Hyun-Seok;Chang, Jin-Ho;Kwak, Byung-Man
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.327-332
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    • 2001
  • An experimental design technique is developed for estimating the moments of system response functions. It is easy to implement and provides accurate results compared with other traditional methods. It is based on the work of Taguchi, later improved by D'Errico and Zaino. The existing experimental techniques, however, is applicable only for normally distributed cases. In this article the three-level Taguchi method is extended to obtain optimum choice for levels and weights to handle nonnormal distributions. A systematic procedure for reliability analysis is then proposed by using the Pearson system and the narrow system reliability bounds. Illustrative examples including a tolerance optimization problem are shown very accurate comparing with those by Monte-Carlo simulations and the first-order reliability method.

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The Concepts and the Applications of Load and Resistance Factor Design and Partial Safety Factor Based on the Reliability Engineering (신뢰성공학에 근거한 하중-강도계수 설계법과 부분안전계수의 개념 및 적용)

  • Yoo, Yeon-Sik;Kim, Tae-Wan;Kim, Jong-In
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.309-314
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    • 2007
  • Recently, the LRFD and the PSF based on structural reliability assessment have been applied to NPP designs in behalf of the conventional deterministic design methods. In the risk-informed structural integrity, it is especially possible to optimize design procedures considering cost, manufacturing and maintenance because the structural reliability concepts have confirmed the reliability for which a designer aims. Generally, in order to evaluate the PSF, the LRFD which is the design concept for evaluating safety factors respectively on the limit state function including load and resistance. This study certifies the concept and its applications of the PSF using the LRFD based on the structural reliability engineering.

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Reliability Analysis of Stowage System of Container Crane using Subset Simulation with Markov Chain Monte Carlo Sampling (마르코프 연쇄 몬테 카를로 샘플링과 부분집합 시뮬레이션을 사용한 컨테이너 크레인 계류 시스템의 신뢰성 해석)

  • Park, Wonsuk;Ok, Seung-Yong
    • Journal of the Korean Society of Safety
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    • v.32 no.3
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    • pp.54-59
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    • 2017
  • This paper presents an efficient finite analysis model and a simulation-based reliability analysis method for stowage device system failure of a container crane with respect to lateral load. A quasi-static analysis model is introduced to simulate the nonlinear resistance characteristics and failure of tie-down and stowage pin, which are the main structural stowage devices of a crane. As a reliability analysis method, a subset simulation method is applied considering the uncertainties of later load and mechanical characteristic parameters of stowage devices. An efficient Markov chain Monte Carlo (MCMC) method is applied to sample random variables. Analysis result shows that the proposed model is able to estimate the probability of failure of crane system effectively which cannot be calculated practically by crude Monte Carlo simulation method.

Reliability Analysis for a System under Imperfect Repair Using Fourier Transform Technique (Fourier 변환 기법을 이용한 불완전 수리를 실시하는 시스템의 신뢰도 분석)

  • Kim, Ho Gyun;Son, In Soo
    • Journal of Applied Reliability
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    • v.16 no.2
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    • pp.110-117
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    • 2016
  • Purpose: Biswas and Sarkar [11] found the availability of a system maintained through several imperfect repairs before a replacement is allowed. However they missed a part of coefficients in the integration. This paper corrects the erratum of Biswas and Sarkar [11] and performs the reliability analysis incorporating the optimal number of imperfect repairs. Methods: To find the singularities and residues of the suitable complex-valued function for the availability, the computer package Matlab is used. Also the performance measures are calculated by defining and assigning costs. Results: The accurate availability functions with respect to the numbers of imperfect repairs and the optimal number of imperfect repairs before a replacement are obtained. Conclusion: The reliability for a system under imperfect repair before a replacement is analyzed using Fourier transform technique.