• Title/Summary/Keyword: Mechanical Production System

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A Study on Manufacturing Process Control and Monitoring System for Heat-Shrink-Tube Cutting Machine (열 수축 튜브 자동 절단 장치를 위한 공정제어 및 감시 시스템에 관한 연구)

  • Kim, Hyoung-Seok;Lee, Byung-Ryong;Yun, Ho-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.12
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    • pp.1140-1145
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    • 2008
  • In conventional cutting system of Heat-Shrink-Tube, workers operate cutting system after considering about length and quantity of heat-shrink-tube. So, not only work time and production cost is increased but also material is wasted because the data that workers have to consider is so much. In this paper, an effective cutting system of heat-shrink-tube was developed to reduce production cost, work time and waste of material. The cutting system consists of a supervisory computer installed inside a control room, a on-site computer installed on the work area, and a PLC system. In the developed system, a supervisory computer send work order to the on-site computer using LAN and the on-site computer operates the cutting system of the heatshrink-tube after it makes an array production order. Also, the on-site computer reports information to the supervisory computer when an accident happened.

A Study on the Reliability Improvement of Guided Missile (유도탄의 신뢰성 향상 방안 고찰)

  • Kim, Bohyeon;Hwang, Kyeonghwan;Hur, Jangwook
    • Journal of Applied Reliability
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    • v.16 no.3
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    • pp.208-215
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    • 2016
  • Purpose: ASRP for the domestic development guided missiles requires not only for the reliability evaluation of the products in storage but also for the life cycle management of the products including development prototypes and initial production items. Methods: For this purpose, it should be performed to build a performance database before and after the accelerated aging test with shelf life items including development prototypes and initial production items, based on which the lifetime prediction should also be carried out. In addition, HILS must be applied for the acceptance test with the initial and follow-up production items, and also for ASRP for the long-term storage products in order to secure systematic quality assurance. Results: The results for the life cycle reliability Improving of domestic development of guided missiles are DB building of prescription Item performance, active application of HILS, Management associated with guided missiles life cycle and to Secure technology data about the introduction of foreign guided missiles. Conclusion: Furthermore, it is demanded that DTaQ, the managing agency of ASRP, actively take part in the process to maintain reliability engagement consistency over the life cycle of guided missiles.

Sliding Factor Development on Mechanical Emotion in Mobile Phone of Slide Type

  • Lee, Jaein;Byun, Jungwoong;Jeong, Jaehwa;Lim, C.J.
    • Journal of the Ergonomics Society of Korea
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    • v.31 no.6
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    • pp.757-764
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    • 2012
  • Objective: The aim of this study is to find the optimal values of sliding factors which influence the mechanical emotion of users when they use sliding type mobile phones. Background: There are various researches that study the emotion of using mobile phones. They focus the correlation between emotion words and design factors and use the commercial products by the subjects in the experiment. However, it has a limit in finding the optimal point of emotional factors because we can search the restricted values in the mass production of the products. Therefore, we will find the optimal points by realizing the full range of the user's mechanical emotion. Method: First, we need to get the detailed factors which can describe the mechanical emotion in sliding up and down the mobile phone. Next, we find the control factors by considering the correlation between the factors of the sliding emotion and the possibility of quantitative design. To find the optimal points on the control factors, we make a sliding evaluation system which can help users feel the sliding mechanical emotion by realizing control factors. Finally, we find the optimal points by doing the experiment the system being used. Results: The critical values of the factors which are the main variables of this study are Open Max Force and Dead point Ratio. The optimal point of the Open Max Force is 200~250g/f, and the Dead point Ratio is 40~50%. Conclusion: In this study we develop the sliding evaluation system to realize the control factors of the sliding type phone and find the optimal values of the critical factors. Application: The results can be used as the criteria for designing sliding type phone.

Development of a Miniaturized Microforming System and Investigation of Deformation Behavior of Material for the Production of Micro Components by Forming (미세 부품 성형을 위한 소형 마이크로 성형시스템 개발 및 재료의 변형 거동 고찰)

  • Nam, Jung-Soo;Park, Il-Gu;Lee, Sang-Won;Kim, Hong-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.11
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    • pp.1221-1227
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    • 2012
  • As demands on micro-products increase significantly with raising functional integration and increasing complexity, microfoming attracts a lot of attention in the manufacture of micro-products. Since the conventional big forming systems are not adequate to achieve sufficient tolerances of micro-scale parts, it is necessary to reduce the scale of the forming equipment and devices. In addition, understandings on the size effects, which exist in the material behavior and process characterization of microforming processes, need to be expanded. In this study, a miniaturized forming system based on the ball screw and servo motor actuator was developed for the efficient micro-parts production. In addition, tensile tests and cylindrical upsetting experiments were performed to evaluate the performance of the microforming system and to investigate the flow stress and friction size effects in microforming processes.

A Study on the Monitoring Methods for Energy Production in Ground Source Heat Pump System (지열원 열펌프 시스템의 에너지 생산량 모니터링 신뢰도 향상 방안 연구)

  • Kang, Shin-Hyung;Lee, Kwang Ho;Do, Sung Lok;Choi, Jong Min
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.15 no.2
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    • pp.10-16
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    • 2019
  • In this study, the present regulation of heat metering for the ground source heat pump was investigated. The ground source heat pump has been adopting the heat metering system used in the district heating system for estimating the heating and cooling energy production amount. The accuracy of the present heat metering systems for a water to water ground source heat pump is low, because the system for district heating has a relatively high temperature range comparing with the ground source heat pump operating conditions. Even though the heat amount for the building side should be measured, the heat absorption and extraction amount from or to the ground was measured for the water to air ground source heat pump due to the difficulty of estimating the air side heating and cooling capacity in the present regulation. It is highly recommended to validate the heat metering system to have reliability for the ground source heat pump and develop the system to be applicable water to air ground source heat pump.

Two-step thermochemical cycles for hydrogen production using NiFe2O4/m-ZrO2 and CeO2 devices (NiFe2O4/m-ZrO2와 CeO2를 이용한 고온 태양열 열화학 싸이클의 수소 생산)

  • Kim, Chul-Sook;Cho, Ji-Hyun;Kim, Dong-Yeon;Seo, Tae-Beom
    • Journal of the Korean Solar Energy Society
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    • v.33 no.2
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    • pp.93-100
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    • 2013
  • Two-step thermochemical cycle using ferrite-oxide($Fe_2O_4$) device was investigated. The $H_2O$(g) was converted into $H_2$ in the first experiment which was performed using a dish type solar thermal system. However the experiment was lasted only for 2 cycles because the metal oxide device was sintered and broken down. Another problem was that the reaction was taken place mainly on a side of the metal oxide device. The m-$ZrO_2$, which was widely known as a material preventing sintering, was applied on the metal oxide device. The ferrite loading rate and the thickness of the metal oxide device were increased from 10.67wt% to 20wt% and from 10mm to 15mm, respectively. The chemical reactor having two inlets was designed in order to supply the reactants uniformly to the metal oxide device. The second-experiment was lasted for 5 cycles, which was for 6 hours. The total amount of the $H_2$ production was 861.30ml. And cerium oxide($CeO_2$) device was used for increasing $H_2$ production rate. $CeO_2$ device had low thermal resistance, however, more $H_2$ production rate than $Fe_2O_4$ device.

A Study on Pill Temperature Control method and Hydrogen Production with 2-step Thermochemical Cycle Using Dish Type Solar Thermal System (접시형 태양열 시스템을 이용한 2단계 열화학 싸이클의 수소 생산과 PID 온도 제어 기법 연구)

  • Kim, Chul-Sook;Kim, Dong-Yeon;Cho, Ji-Hyun;Seo, Tae-Beom
    • Journal of the Korean Solar Energy Society
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    • v.33 no.3
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    • pp.42-50
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    • 2013
  • Solar thermal reactor was studied for hydrogen production with a two step thermochemical cycle including T-R(Thermal Reduction) step and W-D(Water Decomposition) step. NiFe2O4 and Fe3O4 supported by monoclinic ZrO2 were used as a catalyst device and Ni powder was used for decreasing the T-R step reaction temperature. Maintaining a temperature level of about $1100^{\circ}C$ and $1400^{\circ}C$, for 2-step thermochemical reaction, is important for obtaining maximum performance of hydrogen production. The controller was designed for adjusting high temperature solar thermal energy heating the foam-device coated with nickel- ferrite powder. A Pill temperature control system was designed based on 2-step thermochemical reaction experiment data(measured concentrated solar radiation and the temperature of foam device during experiment). The cycle repeated 5 times, ferrite conversion rate are 4.49~29.97% and hydrogen production rate is 0.19~1.54mmol/g-ferrite. A temperature controller was designed for increasing the number of reaction cycles related with the amount of produced hydrogen.

Design Improvement for a Planetary Gear System in Hydraulic Drive System (굴삭기 유압 주행시스템의 복합유성기어 시스템 설계개선 연구)

  • Shin, Yoo In;Yoon, Chan Heon;Han, Sung Gil;Park, Seong Gyu;Song, Chul Ki
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.10
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    • pp.851-856
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    • 2016
  • Planetary gear systems have several advantages over traditional gearboxes with parallel axis gear shafts. The planetary gearbox arrangement also creates greater stability due to the even distribution of mass and increased rotational stiffness. However, gears in planetary gear systems occasionally have a short-life due to wear and breakage by repetitive load during operation time. In this study, we evaluated variables of the strength design for each part and conducted structural analysis of seven cases of the planetary gear system. The result of structural analysis was applied to shape optimization method and obtaining the weight lightening designed value. Subsequently, the planetary gear system was performed to ensure the durability of gears during operation time with miner's rule.

Automatic Model Helicopter for using in the Remote Sensing (리모트 계측을 위한 소형 헬리콥터 개발)

  • Kim, Hee-Chul;Kang, Chul-Ung;Lim, Jong-Hwan;Kim, Seong-Gun
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.05a
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    • pp.168-171
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    • 2003
  • We introduced a small-sized automatic model helicopter for using in the remote sensing. The feature of our helicopter system is that the helicopter system is realized using commercialized radio-controlled model helicopter, whose payload is 1.5 kg. Therefore, our system has may benefits when apply our system to practical tasks. The compactness and light-weight of our system is realized by the introduction of our original technique to suppress the vibration noise using a slimy material as well as the introduction of latest sensors and semiconductor products. Submerging the acceleration sensor into a slimy material, moise ratio is highly improved. In this paper, we show an experimental results for the effect of our orignal technique to remove the vibration noise of helicopter. The result of hovering flying test shows the effectiveness of our system.

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