DOI QR코드

DOI QR Code

Development of a Miniaturized Microforming System and Investigation of Deformation Behavior of Material for the Production of Micro Components by Forming

미세 부품 성형을 위한 소형 마이크로 성형시스템 개발 및 재료의 변형 거동 고찰

  • Nam, Jung-Soo (Department of Mechanical Engineering, Graduate School, Sungkyunkwan Univ.) ;
  • Park, Il-Gu (Department of Mechanical and Automotive Engineering, Seoul Nat'l Univ. of Science and Technology) ;
  • Lee, Sang-Won (School of Mechanical Engineering, Sungkyunkwan Univ.) ;
  • Kim, Hong-Seok (Department of Mechanical and Automotive Engineering, Seoul Nat'l Univ. of Science and Technology)
  • 남정수 (성균관대학교 대학원 기계공학과) ;
  • 박일구 (서울과학기술대학교 기계.자동차공학과) ;
  • 이상원 (성균관대학교 기계공학부) ;
  • 김홍석 (서울과학기술대학교 기계.자동차공학과)
  • Received : 2012.06.14
  • Accepted : 2012.08.14
  • Published : 2012.11.01

Abstract

As demands on micro-products increase significantly with raising functional integration and increasing complexity, microfoming attracts a lot of attention in the manufacture of micro-products. Since the conventional big forming systems are not adequate to achieve sufficient tolerances of micro-scale parts, it is necessary to reduce the scale of the forming equipment and devices. In addition, understandings on the size effects, which exist in the material behavior and process characterization of microforming processes, need to be expanded. In this study, a miniaturized forming system based on the ball screw and servo motor actuator was developed for the efficient micro-parts production. In addition, tensile tests and cylindrical upsetting experiments were performed to evaluate the performance of the microforming system and to investigate the flow stress and friction size effects in microforming processes.

Keywords

References

  1. Geiger, M., Kleiner, M., Eckstein, R., Tiesler, N., and Engel, U., "Microforming," CIRP-Manufacturing Technology, Vol. 50, No. 2, pp. 445-462, 2001. https://doi.org/10.1016/S0007-8506(07)62991-6
  2. Vollertsen, F., Hu, Z., Niegoff, H. S., and Theiler, C., "State of the Art in Micro Forming and Investigations into Micro Deep Drawing," Journal of Materials Processing Technology, Vol. 151, pp. 70-79, 2004. https://doi.org/10.1016/j.jmatprotec.2004.04.266
  3. Engel, U. and Eckstein, R., "Microforming-from basic research to its realization," Journal of Materials Processing Technology, Vol. 209, pp. 2111-2121, 2009. https://doi.org/10.1016/j.jmatprotec.2008.05.008
  4. Kals, T. A. and Eckstein, R., "Miniaturization in Sheet Metal Working," Journal of Material Processing Technology, Vol. 103, pp. 95-101, 2000. https://doi.org/10.1016/S0924-0136(00)00391-5
  5. Kim, H. S. and Lee, Y. S., "Investigation on the Size Effects of Polycrystalline Metallic Materials in Microscale Deformation Processes," Transactions of the KSME A, Vol. 34, No. 10, pp. 1463-1470, 2010. https://doi.org/10.3795/KSME-A.2010.34.10.1463
  6. Barbier, C., Thibaud, S., Richard, F., and Picart, P., "Size Effects on Material Behavior in Microforming," International Journal of Material Forming, Vol. 2, pp. 625-628, 2009. https://doi.org/10.1007/s12289-009-0563-0
  7. Engel, U., "Tribology in microforming," Wear, Vol. 260, pp. 265-273, 2006. https://doi.org/10.1016/j.wear.2005.04.021
  8. Kim, H. S. and Kim, G. R., "A study of friction in microforming using ring compression tests and finite element analysis," Transactions of the KSME A, Vol. 34, No. 10, pp. 1471-1478, 2010.
  9. Presz, W., Andersen, B., and Wanheim, T., "Piezoelectric driven micro-press for microforming," Journal of Achievements in Materials and Manufacturing Engineering, Vol. 18, pp. 411-414, 2006.
  10. Taylor, G. I., "Plastic strain in metals," J. Inst. Met., Vol. 62, pp. 307-324, 1938.
  11. Kim, H. S. and Lee, Y. S., "Size dependence of flow stress and plastic behavior in microforming of polycrystalline metallic materials," Proc. IMechE Part C: J. Mechanical Engineering Science, Vol. 226, pp. 403-412, 2012. https://doi.org/10.1177/0954406211414473
  12. Petch, N. J., "Cleavage strength of polycrystals," J. Iron Steel Inst., Vol. 174, pp. 25-28, 1953.
  13. Wu, M. C. and Yeh, W. C., "Effect of natural boundary conditions on the upper-bound analysis of upset forging of ring and disks," Materials and Design, Vol. 28, pp. 1245-1256, 2007. https://doi.org/10.1016/j.matdes.2005.12.011
  14. Kim, N. S. and Kim, H. J., "Metal Forming and Analysis," Munundang, 2002.

Cited by

  1. Determination of the tribological size effects in microforming through the scaled upsetting tests of disks vol.75, pp.9-12, 2014, https://doi.org/10.1007/s00170-014-6149-0
  2. Experimental Study on the Size Effect and Formability of Sheet Materials in Microscale Deep Drawing Process vol.32, pp.9, 2015, https://doi.org/10.7736/KSPE.2015.32.9.793