• Title/Summary/Keyword: Material and part control

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The Role of Charge and Retention in Effective Wet End Management

  • Rantala, T.;Nokelainen, J.;Ojala, T.;Sopenlehto, Taina
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.32 no.5
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    • pp.44-53
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    • 2000
  • The development of paper machines, increasing machine speeds with new, mostly low basis weight and/or high ash content paper grades, as well as the fact that several trends regarding process items have increased the sensitivity of papermaking. At the same time, papermakers are looking for flexibility in the production line. We can say that with all PMs, the biggest benefits with the lowest capital spending can be achieved by focusing on improved wet end management. In order to manage wet end chemistry on a paper machine, our goal is to control subprocesses through which we can influence the operation of the entire wet end with maximum effect. Key measurements and controls are - white water consistency control which is the most effective way to control retention. - charge demand measurement and control which takes care of concentration of the anionic material entering to PM. - ash measurements and controls which are deeply related to retention and paper quality. This paper presents and concentrates to two of these key controls: retention and charge. The purpose of charge control is to give the process control the tools to react to changes caused by amount of dissolved and colloidal material incoming to wet end system. It is called coagulation or fixing control. Retention control is then taking care of retention aid flow to the process by responding any changes seen in white water consistency. It is called flocculation control. Each of these solutions separately, and even more effectively all together, stabilize the wet end operations and so greatly improve the produced paper quality and machine runnability. Practical results will be presented and they are referring to the latest mill cases. We have developed the first wet end measuring system in the late 1980s and control solutions based on this modern measuring technology were completely updated in 1990s. This paper introduces the principle, operation, and results of our unique wet end analyzers (retention and charge) which are at the level of automation solutions as a part of paper machine quality control. Especially our newest member of the platform, on-line charge analyzer has reached and set new standards to the on-line charge monitoring.

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A Study on the Vibration Analysis of Spindle Housing with High Strength Aluminum of 2NC Head in Five-axis Cutting Machine Training (5축 절삭가공기 교육 중 2NC 헤드의 고강도 알루미늄을 적용한 스핀들 하우징의 극한 조건의 진동해석에 관한 연구)

  • Lee, Ji Woong
    • Journal of Practical Engineering Education
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    • v.14 no.1
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    • pp.119-125
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    • 2022
  • Materials used for education are materials such as SM20C, Al6061, and acrylic. SM20C materials are carbon steel and are often used in certification tests and functional competitions, but are also widely used in industrial sites. The Al6061 material is said to be a material that has lower hardness and stronger flexibility than carbon steel, so it is a material that generates a lot of compositional selection of tools. If students are taught practical training using acrylic materials, vibration occurs due to excessive cutting in some parts and damage to the tool occurs. In this process, we examine to what extent the impact on the 2NC head, which is a five-axis equipment, can affect precision control. The weakest part of the five-axis equipment can be said to be the weakest part of the head that controls the AC axis. When the accuracy and cumulative tolerance of this part occur, the accuracy of all products decreases. Therefore, the core part of the 2NC head, the spindle housing, was carried out using an Al7075 T6 (Alcoa, USA) material. In the process of vibration and cutting applied to this material, the analysis was conducted to find out the value applied to the finite element analysis under extreme conditions. It is hoped that this analysis data will help students see and understand the structure of 5-axis machining rather than 5-axis cutting.

A study on intelligent fish-drying process control system

  • Nakamura, Makoto;Shiragami, Teizoh;Sakai, Yoshiro
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10b
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    • pp.132-137
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    • 1993
  • In this paper, a fish drying process control system is proposed, which predicts the proper change with time in weight of the material fish and the drying conditions in advance, based on the performance of skilled worker. In order to implement a human expertise into an automated fish drying process control system, an experimental analysis is made and a model for the process is built. The proposed system divided into two procedures: The procedure before drying and the one during drying. The procedure before drying is for the prediction of necessary drying time. To estimate the necessary drying time, first, the proper change in weight for the product is obtained by using fuzzy reasoning. The condition part of the production rule consists of the factors of fish body and the expected degree of dryness. Kext, the necessary drying time is obtained by regression models. The variables employed in the models are the factors, inferred change in weight and drying conditions. The model for the procedure during drying is also proposed for more accurate estimation, which is described by a system of linear-differential equations.

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A study on the implementation of material handling system with part feeder (파트 피이더를 포함한 물류처리 시스템의 기술개발에 관한 연구)

  • 이원식;전흥주;이범희;고명삼
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.417-422
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    • 1990
  • For the robot manipulator in performing precision task, it is indispensable that the robot utilize the various sensors for intelligence. This paper presents the development and implementation of an integrated control system for the control of robotic manipulator, a feeder, a conveyor belt system, force/torque sensor system, and a photo sensor system. Micro controller board was constructed for hierarchical control of the system. To set up the program interactively, a user can make use of the software which includes the full-down menu and a dialog box. The user can make progress the program quickly and easily by a mouse. The related software was written in C and assembly languages.

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A Study on the Flow Control Forming Process and Experiment Device of Drum Clutch for Automatic Transmission (자동변속기용 드럼클러치의 유동제어 성형공정 및 실험장치 개발 연구)

  • Park, Jong-Nam
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.69-76
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    • 2013
  • This paper presents the development of the FCF method for the manufacturing of final products using numbers related to the minimum amount of work. The utilized product is a drum clutch, which is part of the transmission of an automobile. A double acting press is secured first and a prediction of the forming load on the practical material is made through an experiment with a plasticine model. Also, a finite element simulation using product shape and properties is performed, as well as a press experiment. A double acting press is manufactured that is suitable for a double acting experiment with a conventional hydraulic press(200 tons). A peripheral device for the press is additionally designed for experimental purposes. And, the press has as its essential points the drive speed, stroke control, etc., all of which influence the forming and is modified. Especially, a laser system is used for velocity measurement of two punches. The forming load of a practical material is predicted in order to derive a forming load formula for cold conditions on the basis of approximate similarity theory. Finite element analysis of the relative velocity ratio(RVR), etc., for most suitable flow defect(unfilling, etc.) prevention is achieved as well. The results are verified through a press experiment.

Robot and vision system interface for material handling on conveyor belt system (컨베이어 벨트 시스템에서의 부품 처리를 위한 로보트와 시각 시스템의 접속)

  • 박태형;박충수;이범희;이상욱;고명삼
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.608-612
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    • 1990
  • The robot system which can handle a stream of randomly positioned parts on a conveyor belt system, is developed. It is composed of a PUMA 560 robot, a conveyor belt system and a vision system. The performance of the overall system is mainly dependent upon the robot and vision system interface technique. A vision algorithm is developed to determine the position, orientation and type of the part. Calibration procedure and the vision-to-robot transformation are also proposed. Experimental results are then presented and discussed.

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Effects of IBA on Root Development at Air-layered Part of Pinus thunbergii for Miniature Tree Material (IBA가 분재소재 곰솔의 공중취목 부위의 뿌리발달에 미쳐는 영향)

  • 최병철;홍성각;김종진
    • Journal of Korea Foresty Energy
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    • v.20 no.2
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    • pp.34-40
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    • 2001
  • This study was carried out to investigate the effects of IBA(indole-bufrric acid) on the rooting and root growth of air-layered part of Pinus thunbergii for miniature tree material. The experiment was performed on April 13 and lune 11, 2000 in the humidity controllable greenhouse condition. In April experiment, IBA treatment with 5000ppm at girdling part shortened about 20 days for rooting than those of control and 1000ppm treatment. IBA treatment in June did not affect on the period required for rooting, but the rooting of all the air-layered seedlings was faster than that of in April. On the other hand, IBA treatment in April did not affect on the number of root grown at girdling part and the root biomass, but the treatment in June increased the number of root and the root biomass of air-layered Pinus thunbergii.

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Workpart and Setup Planning for NC Machining of Prismatic Model:Feature-Based Approach (형상인식에 의한 다면체모델의 NC 가공을 위한 소개 및 셋업계획)

  • 지우석;서석환;강재관
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.1078-1083
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    • 1992
  • Extracting the process planning information from the CAD data is the key issue in integrated CAD/CAM system. In this paper, we develop algorithms for extracting the shape and setup configuration for NC machining of prismatic parts. In determining the workpart shape, the minimum-enclosing condept is applied so that the material waste is minimized. To minimize the number of setups, feature based algorithm is developed considrint the part shape, tool shape, and tool approach direction. The validity and effectiveness of the developed algorithms were tested by computer simulations.

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Springback Control of an Automotive Surround Molding Part Using Automatic Die Compensation Module (금형 자동 보정 방식을 이용한 자동차 서라운드 몰딩 부품의 스프링백 현상 제어)

  • Lee, D.Y.;Choi, B.S.;Hwang, J.H.;Baek, I.K.;Choi, K.Y.
    • Transactions of Materials Processing
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    • v.18 no.3
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    • pp.210-216
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    • 2009
  • Springback, an elastic material recovery after the unloading of stamping tools, causes variations and inconsistencies of final part dimensions. Recently, narrow and long surround molding parts around door frame are applied to high grade automobiles, but there are great difficulties in their die development, construction and tryout because of several springback modes including vertical movement and twist during flange forming process of them. So it is very important to predict springback's quantities of a surround molding part and, moreover, to compensate the die for them adequately, when they can't be corrected by the restrike operation. This paper presents a case study based on the die design for a surround molding part made of stainless steel. The forming and springback predictions, carried out using PAMSTAMP 2G, are reported and compared with the measurement data of the prototype. The predicted springback results were acceptable, so the processes of compensating die using Automatic Die Compensation Module of PAMSTAMP 2G were performed iteratively until the tolerances between the designed shape and the simulation data were satisfied.

A New Design for Cascaded Multilevel Inverters with Reduced Part Counts

  • Choupan, Reza;Nazarpour, Daryoush;Golshannavaz, Sajjad
    • Transactions on Electrical and Electronic Materials
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    • v.18 no.4
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    • pp.229-236
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    • 2017
  • This paper deals with the design and implementation of an efficient topology for cascaded multilevel inverters with reduced part counts. In the proposed design, a well-established basic unit is first developed. The series extension of this unit results in the formation of the proposed multilevel inverter. The proposed design minimizes the number of power electronic components including insulated-gate bipolar transistors and gate driver circuits, which in turn cuts down the size of the inverter assembly and reduces the operating power losses. An explicit control strategy with enhanced device efficiency is also acquired. Thus, the part count reductions enhance not only the economical merits but also the technical features of the entire system. In order to accomplish the desired operational aspects, three algorithms are considered to determine the magnitudes of the dc voltage sources effectively. The proposed topology is compared with the conventional cascaded H-bridge multilevel inverter topology, to reflect the merits of the presented structure. In continue, both the analytical and experimental results of a cascaded 31-level structure are analyzed. The obtained results are discussed in depth, and the exemplary performance of the proposed structure is corroborated.