• 제목/요약/키워드: Master-batch

검색결과 40건 처리시간 0.02초

혼류 조립 공장을 위한 계층적 생산 계획 및 통제 시스템 개발 - 냉장고 공장 사례 (Development of Hierarchical Production Planning and Control System for Mixed-Model Assembly Manufacture-an Application in Refrigerator Factory)

  • 신현준
    • 산업공학
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    • 제19권1호
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    • pp.34-42
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    • 2006
  • This paper presents a scheme for a hierarchical production scheduling and control system for a refrigerator factory with mixed model assembly lines. The setting of the factory is as follows. There are three mixed-model assembly lines called main line A, B and C and two batch lines that supply parts to the main lines. For each of the main lines, three work-centers are dedicated to them. The sub-lines and work-centers produce parts in batch type. An incoming production order from the master planner is characterized by its product type, amount, and due date. Under this situation, the proposed scheme has several features to schedule and control the above mentioned factory; 1) select the starting time and the place (assembly line) for an order processing, 2) devise a way to control orders to be processed as scheduled, and 3) reschedule orders when something unexpected happen. Finally, this paper provides a case study where the proposed scheme is applied to.

멜라민 함량에 따른 폴리아세탈의 기계적 특성 변화 (Variation of Mechanical Properties in Polyacetal with Melamine)

  • 박광석;서광석
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1999년도 추계학술대회 논문집
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    • pp.498-500
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    • 1999
  • Polyacetals with melamine were investigated in terms of mechanical properties. It was found that tensile strength, impact strength and elongation were decreased with the increase of melamine content up to 30 par, flexural strength had no remarkable changes. For master-batch using polyurethane as carrier resin, in which the ratio of polyurethane to melamine was 2:1, tensile strength and flexural strength were decreased and impact strength remained unchanged with melamine me content.

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貝角 廢棄物과 混合 廢플라스틱을 이용한 射出用 素材에 대한 硏究 (Injection moldable material utilizing shell waste and recycled polyethylene)

  • 정미화;정용찬;전병철;조봉규
    • 자원리싸이클링
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    • 제14권3호
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    • pp.55-62
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    • 2005
  • 굴 양식의 부산물인 패각과 혼합 폐플라스틱을 이용하여서 패각의 함유 및 패각 표면 재질에 따른 물성과의 상관관계에 관한 연구를 하였다. 먼저 패각과 순수 LDPE를 twin screw extruder를 시용하여 40 wt%의 마스터배치(masterbatch, M/B)를 제조한 후, 다시 이를 순수 LDPE와 섞어서 패각 함유 10 wt%에서 40 wt%까지의 사출용 시편을 제조하였다. 한편 순수 LDPE 대신에 혼합 폐플라스틱을 이용하여 상기와 동일한 방법으로 사출용 시편을 제조하였고, 패각과 혼합 폐플라스틱과의 상용성을 향상시키기 위해서 패각의 표면을 양이온과 양이온성 계면활성제로 치환하였다. 표면 개질 패각을 이용하여 혼합 폐플라스틱과의 혼입을 통해 상기와 동일 함량을 갖는 사출 시편을 제조한 후 기계적 물성을 측정하였다. 측정 결과 표면을 개질한 패각을 함유한 혼합 폐플라스틱은 미개질 패각 함유 시편에 비해 매트릭스와의 상용성 증가로 인해 굴곡강도, 압축강도, 열변형 온도 등의 물성 향상을 나타내었다. 따라서 패각을 함유시 혼합 폐플라스틱의 기계적 물성의 향상으로 인해 새로운 용도 개발이 가능한 것을 확인하였다.

기능성 무기물과 폴리올레핀계 수지의 정량적 혼합시스템에 의한 환경대응형 포장소재 개발 (Environment Corresponding Package by Quantitative Mixing System with Functional Inorganic Material and Polyolefin Resin)

  • 김희삼;임현주;박영미
    • 한국염색가공학회지
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    • 제21권1호
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    • pp.1-9
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    • 2009
  • A lot of research has been made over the recent decade to develop testing packages with antimicrobial properties to improve food safety. In this study, a new method, experimental device and technology for environmental corresponding packages of polypropylene (PP) film has been developed to provide effective temperature buffering during the transport/long-term storage of grains or foodstuffs from the supplier to the market. This quantitatively optimized mixing system enabled to produce PP films with the 700$\sim$1,400d (width;1.5$\sim$3mm, thickness;0.01$\sim$0.5mm). In the whole mixing systems, the finely-granulated inorganic illite and PP virgin chip for master batch (M/B) chip was calculated by digital measurement methods, and then the M/B chip for PP film was adapted through a air jet and PP grinding method. The prepared PP film was characterized with tensile strength and elongation, far infrared radiation (FIR) emissivity, antimicrobial activity and deodorization properties. The results revealed that the two differently grain-sized illite could be show homogeneously dispersed on PP chip surface, and as the increasing of illite content, the FIR emissivity and the anion emission rate of film was increasingly improved. In both of 325 and 1,500 mesh-sized illite contained PP chip, of course the antimicrobial activity was good. But the ultimate deodorization rate for ammonia gas of PP film were found to be approximately the same.

폴리올레핀에 대한 적니의 첨가효과 (Effect of Red Mud Addition to Polyolefin)

  • 이근영;김정호
    • 청정기술
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    • 제6권2호
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    • pp.93-99
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    • 2000
  • 적니(Red mud)를 폴리프로필렌(PP), 저밀도폴리에틸렌(LDPE) 및 PP/LDPE의 블렌드에 Filler로서 첨가한 후 적니첨가량 및 가동방법이 인장물성 및 내충격강도 등에 주는 영향에 대해 연구하였다. 특히 PP의 경우는 적니를 첨가한 후 입출을 1회이상 반복할 경우 인장강도, 신율 및 파단시까지의 흡수에너지 등이 증가하였다. 단순 반복 압출이 아닌 마스터 배치 이용시는 인장강도 등이 더욱 큰 폭으로 증가하였다. LDPE에 적니를 첨가할 경우는 10%첨가시 인장탄성율과 내충격강도가 증가하였으나 20% 첨가시는 다시 감소하였다. 이 경우 EVA를 내충격 보강제로 동시에 첨가하면 내충격강도는 다시 증가하였다. PP/LDPE 블렌드에 적니를 첨가할 경우 50/50 블렌드에 적니 20%가 첨가될 경우 내충격강도가 저하되었으나 PP와 LDPE의 상용화제인 EPR을 5% 첨가함에 의해 내충격강도는 다시 증가하는 것으로 관찰되었다. 따라서 적니를 PP 등에 Filler로서 첨가할 경우 가공방법이 기계적 물성에 중요한 영향을 주는 것을 확인하였으며 마스터 배치를 이용하는 것이 효율적인 가공방법의 하나인 것으로 관찰되었다.

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복합분해성 플라스틱 식품포장 필름의 제조 및 분해성 (Manufacturing Multi-degradable Food Packaging Films and Their Degradibility)

  • 정명수;이왕현;유영선;김혜영;박기문
    • 한국식품과학회지
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    • 제35권5호
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    • pp.877-883
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    • 2003
  • 사용할 때에는 보통 플라스틱처럼 각종 식품의 포장용기로써 안전하고 간편하게 쓸 수 있고 사용 후에는 태양광선, 토양에 존재하는 미생물, 매립지에서 발생되는 열 등에 의하여 쉽게 분해되는 환경친화적이고 무해한 플라스틱인 복합분해성 플라스틱 필름을 제조하여 그 분해성을 평가하였다. 복합분해 기능을 갖는 master batch(M/B)를 제조한 후 필름 성형기를 이용하여 롤리프로필렌(PP)에 M/B를 각각 10%, 20%씩 첨가하여 평균 두께 0.05mm의 필름을 가공한 다음 여러 환경인자들, 즉 자외선, 미생물, 열에 노출시켜 그 영향을 관찰하였다. M/B가 20% 첨가된 필름의 경우 자외선에 7주간 노출된 후 필름표면에 심한 균열이 발생하여 매우 취약해졌으며 인장시험기로 측정된 연신율도 M/B를 첨가하지 않고 제조된 필름에 비해 월등히 낮아짐을 확인할 수 있었다. $70^{\circ}C$에서 13주간 저장하면서 열분해성을 인장시험기로 측정한 결과에서도 M/B 첨가군과 대조군 간에 뚜렷한 차이를 관찰할 수 있었고 M/B를 20% 첨가하여 제조한 필름은 11주만에 성상이 이미 심하게 파괴되었음을 확인하였다. 또한 $30^{\circ}C$, 85% 상대습도 조건하에서 필름의 시편을 곰팡이 혼합 현탁액과 함께 60일간의 배양시험한 후 주사전자현미경(SEM)에 의하여 필름의 표면을 관찰한 결과 M/B를 첨가한 필름들이 M/B를 첨가하지 않은 대조군에 비해 미생물에 의한 공격을 쉽게 받아 필름의 분해가 촉진됨을 알 수 있었다.

Influence of Ca-Na-Cl physicochemical solution properties on the adsorption of Se(-II) onto granite and MX-80 bentonite

  • Joshua Racette ;Andrew Walker ;Shinya Nagasaki ;Tianxiao Tammy Yang ;Takumi Saito ;Peter Vilks
    • Nuclear Engineering and Technology
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    • 제55권10호
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    • pp.3831-3843
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    • 2023
  • The adsorption behaviour of Se(-II) onto granite and MX-80 bentonite in Ca-Na-Cl solutions has been studied utilizing adsorption experiments and surface complexation modelling. Adsorption kinetic experiments allude to steady-state adsorption periods after 7 days for granite and 14 days for MX-80 bentonite. Batch adsorption experiments were carried out to determine the influence that the physicochemical solution properties would have on Se(-II) adsorption behaviour. Adsorption of Se(-II) onto granite and MX-80 bentonite follows the trend of anionic adsorption, with a decrease in Rd values as the solution pH increased. There is also an ionic strength influence on the adsorption of Se(-II) onto granite with a decrease in the Rd value as the ionic strength increased. This effect is not found when observing Se(-II) adsorption onto MX-80 bentonite. Final experiments with a representative groundwater, determined that the adsorption of Se(-II) onto granite and MX-80 bentonite returned Rd values of (1.80 ± 0.10) m3·kg-1 and (0.47 ± 0.38) m3·kg-1, respectively. In support of the experiments, a surface complexation modelling approach has been employed to simulate the adsorption of Se(-II) onto granite and MX-80 bentonite, where it was determined that two different surface complexes, ≡S_Se- and ≡SOH2+_H2 were capable of simulating Se(-II) adsorption behaviour.

Effects of MWCNT Nucleating Agent on the Formation Reaction of Rigid Polyurethane Foams

  • Ahn, WonSool;Lee, Joon-Man
    • Elastomers and Composites
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    • 제50권1호
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    • pp.13-17
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    • 2015
  • A study of the effects of MWCNT as a nucleating agent on the formation reactions of the rigid polyurethane foams (RPUFs) was carried out. Sample PUFs, formulated with grease-type master batch of MWCNT/surfactant, were fabricated by free-rising method. Temperature changes with time during foaming process were measured using a digital thermometer. RPUF foaming process was observed to undergo 2-step processes with temperature inflection around 60 sec after the start of reaction, and then reached slowly the max. temperature. While the max. temperature of neat PUF was measured as ca. $120^{\circ}C$, that of the samples with MWCNT were as higher value as ca. $130^{\circ}C$, and, even the time to reach that temperature was reduced by about 15 sec. Average cell size of PUF samples decreased from 185.1 for the neat PUF to $162.9{\mu}m$ for the sample of 0.01 phr of MWCNT. As the result, it was considered that MWCNT in RPUF foaming process could play a roll both as a nucleating agent and as a catalyst.

Effects of Oxygen Scavenging Package on the Quality Changes of Processed Meatball Product

  • Shin, Yang-Jai;Shin, Joong-Min;Lee, Youn-Suk
    • Food Science and Biotechnology
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    • 제18권1호
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    • pp.73-78
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    • 2009
  • Processed meatball products were packaged in a passive package without oxygen scavenger as 1 control and 3 active packages of which have PP-based oxygen scavenger master batch materials (OSMB) of 40, 80, and 100%(w/w) in the middle layer and stored at 23 and $30^{\circ}C$ up to 9 months. Quality changes of packaged products were evaluated by measuring the oxygen concentration of the headspace in containers, thiobarbituric acid (TBA), color, and flavor. The oxygen concentration of the package having 100% OSMB was lower than those of 40 and 80%. The color changes and TBA values of the meat ball in the package containing 100% OSMB were the least among the treatments. Using principal component analysis (PCA), the control showed more flavor change than the packages containing oxygen scavenger. As a result, all active packages could extend the shelf life of the meatball products compared with that of the passive package.

Preparation of SAN/Silicate Nanocomposites Using PMMA as a Compatibilizer

  • Kim, Ki-Hong;Jo, Won-Ho;Jho, Jae-Young;Lee, Moo-Sung;Lim, Gyun-Taek
    • Fibers and Polymers
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    • 제4권3호
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    • pp.97-101
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    • 2003
  • Polymer/silicate nanocomposites were prepared via two-step manufacturing process: a master batch preparation and then mixing with matrix polymer. A hybrid of PMMA and Na-MMT with exfoliated structure was first prepared by emulsion polymerization of MMA in the presence of Na-MMT. For the case that SAN24, miscible with PMMA, is used as matrix, we could prepare a nanocomposite with exfoliated structure. However, SAN31 nanocomposite shows the aggregation and/or reordering of the silicate layers due to the immiscibility between SAN31 and PMMA.